• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2001.04a
• /
• pp.79-83
• /
• 2001

A cone-shaped active magnetic bearing spindle system for high speed internal grinding is designed and tested. The cone-shaped AMB system consists of only 4 couples of magnet, it can be smaller and lighter than conventional radial-axial-type AMB system. In this paper, the cone-shaped electromagnets are designed by magnetic circuit theory, and de-coupled direct feedback PID controller is applied to control the coupled magnetic bearings. The designed cone-shaped AMB spindle system is built and constructed with a digital control system, and tested its stbility and dynamic performances. As the results of the tests, this spindle runs up to 40,000 rpm with about 5 ${\mu}{\textrm}{m}$ of runout, and the AMB system provides high damping ratio eliminating overshoot and resonance speed.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.17 no.12
• /
• pp.3073-3082
• /
• 1993

A magnetically suspended robot joint is developed, which is free of dust and oil generation. Two radial bearings consisting of cone-shaped magnet cores control the rotor motion in the axial and radial directions. A linearized dynamic model is developed for active control of the magnetic bearing system. The control algorithm is constructed such that the axial displacement of the joint is controlled by radial control current to the pairs of facing radial bearings. The stability and control performance is tested through numerical simulation based on the nonlinear model. Experiments are also performed to verify the theoretical development.

• Proceedings of the KSME Conference
• /
• 2001.06b
• /
• pp.682-687
• /
• 2001

The cone-type AMB system consists of only 4 couples of magnets, and it can be smaller and lighter than radial-type AMB system. In this paper, the equations of motion on the cone-type AMB system are derived first, and the digital PID controllers are designed for its vibration control. The controllers are designed based on the decoupled equations of motion, and the performance of the designed controller is evaluated through its real system experiment. The results of the experiment show good performance of the controllers.

• Journal of the Korean Society for Precision Engineering
• /
• v.19 no.2
• /
• pp.213-219
• /
• 2002

A cone-shaped active magnetic healing spindle system for high speed internal grinding with built-in motor that has 7.5kW power and maximum rotational speed of 50,000 rpm is designed and built. Using cone-shaped AMB(Active Magnetic Bearing) system, the axial rotor dick and magnets of conventional 5-axis actuating design can be eliminated. so this concept of design provides a simple magnetic bearing system. In this paper, the cone-shaped electromagnets are designed by magnetic circuit theory, and a de-coupled direct feedback PID controller is applied to control the coupled magnetic bearings. The designed crone-shaped AMB spindle system is built and constructed with a digital control system, which has TMS320C6702 DSP, 16 bit AD/DA, switching power amplifier and gap sensors. As the AMB system provides high damping ratio eliminating overshoot and resonance speed, this spindle runs up to 40,000 rpm stably with about 5${\mu}{\textrm}{m}$ of runout.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
• /
• 2009.10a
• /
• pp.176-181
• /
• 2009

In this article, excitation forces due to unbalance mass in a flywheel energy storage system will be discussed, which mainly consists of a composite flywheel and active magnetic bearings and a motor/generator. Unbalance mass causes moments as well as centrifugal forces to the center of the flywheel when the flywheel rotates. The moment excites the flywheel to revolve in the shape of conical revolution and in real operation, the flywheel shows an aspect that conical revolution is a main mode when system failure occurs. Although there are several excitation sources to the flywheel including unbalance mass, an excitation from motor and control issues of the magnetic bearings, we could infer unbalance mass is the main cause of the failure from a comparison between a composite flywheel and a steel flywheel in the same condition. In this of view, excitation forces and moments induced by unbalance mass should be carefully considered in dynamics of the flywheel so that the energy storage system can be operated in more stable conditions.

• Journal of Institute of Control, Robotics and Systems
• /
• v.2 no.3
• /
• pp.181-187
• /
• 1996

A frictionless positioning device using cone-shaped active magnetic bearings(AMBs) is developed, which is driven by a brushless DC motor equipped with resolver. The cone-shaped AMB feature that the structure is simple and yet the five d.o.f. rotor motion is controlled by four magnet pairs. A linearized dynamic model, which accounts for the relationship between input voltage and output current in the cone-shaped magnet, is developed and the azimuth motion of the frictionless positioning device is modeled as the second order system. The feedback controller is designed by using linear quadratic regulator with integral action optimal control law so that the cone-shaped AMB system is stabilized and the frictionless positioning device gets the zero steady state. It is observed that the linearized dynamic model is adequate and the frictionless positioning device can achieve the tracking accuracy within the sensor resolution.