• Title/Summary/Keyword: 용가재

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A study on the TIG Autogenous Welding and Filler Material Welding Technology of Brake Lamp for Vehicle (자동차용 제동등의 TIG 제살용접 및 용가재 용접에 관한 연구)

  • Hahn, Chang-Su;Cho, Hyoung-Ki;Kim, Jin-Pyeong;Park, Ho;Kim, Dong-Gyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.5
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    • pp.771-777
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    • 2006
  • Recently regulations which make it mandatory to use the environment-friendly goods are increaing in automobiles. In this study the TIG autogenous welding process was developed by solving the problem of previous spot welding of side part and the ceramic protection Jig was developed for the welding of fragile glass ball. And the optimal process parameter was selected by complementing the demerit of the previous filler material welding to fill up the bottom part. Finally the lamp aging test and earthquake resistant test was done to check the reliability of welded brake lamp.

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A Feasibility Study on the Brazing of Zircaloy-4 with Zr-Be Binary Amorphous Filler Metals (비정질 이원계 합금 Zr-Be 용가재를 이용한 지르칼로이-4의 브레이징 타당성 검토)

  • 고진현;박춘호;김수성
    • Journal of Welding and Joining
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    • v.17 no.4
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    • pp.26-31
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    • 1999
  • An attempt was made in this study to investigate the brazing characteristics of Zr-Be binary amorphous alloys for the development of a new brazing filler metal for joining Zircaloy-4 nuclear fuel cladding tubes. This study was also aimed at the feasibility study of rapidly solidified amorphous alloys to substitute the conventional physical vapor-deposited(PVD) metallic beryllium. The $Zr_{1-x}Be_{x}$($0.3\leq$x$\leq0.5$) binary amorphous alloys were produced in the ribbon form by the melt-spinning method. It was confirmed by x-ray diffraction that the ribbons were amorphous. The amorphous. the amorphous alloys were used to join bearing pads on Zircaloy-4 nuclear fuel cladding tubes. Using Zr-Be amorphous alloys as filler metals, it was found that the reduction in the tube wall thickness caused by erosion was prevented. Especially, in the case of using $Zr_{0.65}Be_{0.35}$ and $Zr_{0.7}Be_{0.3}$ amorphousalloys, the smooth and spherical primary $\alpha$-Zr particles appeared in the brazed layer, which was the most desirable microstructure from the corrosion-resistance standpoint.

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Study on Laser Welding for Differential Gear & Case for Filler Wire (용가재를 사용한 디퍼렌셜 기어와 케이스 레이저 용접 연구)

  • Cho, Joon-Kwon;Chang, In-Sung;Jeong, Chang-Ho;Lim, Chae-Won
    • Laser Solutions
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    • v.14 no.4
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    • pp.1-8
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    • 2011
  • This study is about laser welded joints in order to replace the traditional screw connection of a differential gear and its case in the differential gear assembly. Screws are usually used to join these parts. But the screws take up weight and space. So we needed to improve the joining method. In the welding of a differential gear and its case, the quality is much harder to control, because the high carbon contents of the two components results in cold cracks. But a new method that adds wire allows these materials to be joined. Additionally, more distortions generally occurs in the welded joints than in screws. We tried to prove that laser welding is an available method for joining these parts through the measurement and various tests.

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Effect of welding quality to wear of Contact Tips for GMA Welding (GMA용접 동안 콘택트팁 마모가 용접품질에 미치는 영향)

  • 김남훈;김희진;유회수
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.188-190
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    • 2004
  • 가스메탈아크용접(gas metal arc welding, 이하 'GMA용접' 이라고 함)은 용가재로서 소모전극 와이어를 일정한 속도로 용융지에 공급하면서 와이어 선단과 모재 사이에서 전기적 아크가 발생되도록 하는 용접법이다. (중략)

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강조류 악시계 환경 탐사용 다관절 해저로봇 크랩스터 (CR200)

  • Jeon, Bong-Hwan
    • ICROS
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    • v.19 no.3
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    • pp.17-28
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    • 2013
  • 조수간만의 차가 크고 지형이 복잡한 우리나라서 해안은 세계적으로도 보기 드문 강조류 환경이다. 잠수부의 안전을 위협하는 이러한 환경은 수중로봇의 접근도 쉽게 허락하지 않는다. 해저로봇 크랩스터는 이러한 특수한 환경을 조사하기 위해 고안된 수중보행로봇이다. 기존의 프로펠러 방식으로 달성하기 어려웠던 문제점을 크랩스터 로봇은 게나 가재와 같은 수중 생명체를 모방하여 극복하고자 했다. 크랩스터는 게나 가재의 기능을 모방함으로써 강조류 악시계 환경에서 유용한 두 가지 특징을 얻는다. 첫째는 해저에 밀착하여 자세를 제어함으로써 조류력을 이용하여 자세를 안정화시키면서 이동할 수 있다. 둘째는 조류 속에서 동요하지 않는 안정된 자세를 바탕으로 깨끗한 초음파 영상을 얻을 수 있다. 이는 강조류 환경에서 동반되는 부유물에 의한 악시계 환경을 극복할 수 있는 중요한 수단을 제공한다. 본 고에서는 이러한 개념에 따라 설계 개발된 크랩스터 CR200의 구성과 사양을 소개하고, 여기에 사용된 핵심기술을 살펴본다. 또한, 최근 수행된 CR200의 시험 결과에 대해서도 요약 소개한다.

Ceramic and stainless steel brazing by active filler metal (활성 용가재를 이용한 세라믹 및 스테인레스강의 접합)

  • 김원배;김숙환;권영각;장래웅;배석천
    • Journal of Welding and Joining
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    • v.9 no.4
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    • pp.17-27
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    • 1991
  • The direct brazing technology which could be used for the simplification of brazing process and the improvement of brazed joint quality was studied with $Al_2O_3$ and stainless steels. The brazing of $Al_2O_3$ to STS304 or STS430 was performed under different brazing conditions such as brazing filler metal, temperature, heating rate and brazing time. Microstructural observation and chemical analysis be SEM/EPAM were carried out to verify the quality of brazed joints. 4-point bending strength of brazed joints was also measured to find the optimal brazing conditions. The results showed that, in brazing of $Al_2O_3$, the mixed oxide layer resulted from the reaction between Ti in filler metal and oxide layer on the material surface to be brazed was found to be bery important for the joint quality. The width of oxide layer varied with the brazing conditions such as brazing time, heating rate and chemical composition of filler metals. The strength of brazed joints was more affected by the type of materials and their thermal properties than by brazing heat cycle.

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