• Title/Summary/Keyword: 와전류 신호

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Quantitative Evaluation of Remote Field Eddy Current Defect Signals (배관 결함부 원거리장 와전류 신호 정량화 연구)

  • Jeong, Jin-Oh;Yi, Jae-Kyung;Kim, Hyoung-Jean
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.6
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    • pp.555-561
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    • 2000
  • The remote field eddy current (RFEC) inspection was performed on the ductile cast iron pipes with nominal outer diameter of 100mm, which were machined with various shapes and sizes of defects. Ductile cast iron pipes which are used as water supply pipe have the non-uniform thickness and asymmetric cross section due to relatively high degree of allowable errors during the manufacturing processes. These characteristics of ductile cast in pipes cause the long range background noises in RFEC signals along the pipe. In this study, tile machined defects in pipes were effectively classified by the moving window average (MWA) method which eliminated the long-range noise. The voltage plane polar plots (VPPP) method was used to quantitatively evaluate the depth and circumferential degree of defects. The VPPP signatures showed that the angle between defect signature and the normalized in-phase component on the VPPP is linear to the depth of defects. The nondestructive RFEC technique proved to be capable of quantitatively evaluating the machined defects of underground water supply pipe.

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Design of a Shielded Reflection Type Pulsed Eddy Current Probe for the Evaluation of Thickness (두께 평가를 위한 차폐된 반사형 펄스 와전류 탐촉자의 설계)

  • Shin, Young-Kil;Choi, Dong-Myung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.5
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    • pp.398-408
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    • 2007
  • For better evaluation of material thickness by using the reflection type pulsed eddy current method, various probe models are designed and their response signals, characteristics, and sensitivities to thickness variation are investigated by a numerical analysis method. Since the sensor needs to detect magnetic fields from eddy currents induced in a test material, not from the exciter coil, two types of models that are shielded by the combination of copper and ferrite and only by ferrite are considered. By studying response signals from these shielded probe models, the peak value and the zero crossing time are selected as useful signal features for the evaluation of material thickness. Investigation of sensitivities of these two features shows that the sensitivity of peak value is more useful than that of zero crossing time and that the probe shielded only by ferrite gives much better sensitivity to thickness variation.

Design of the Fittest Eddy Current Probe for the Fin Tubes (Fin 튜브의 와전류탐상을 위한 최적 탐촉자의 설계)

  • Kim, Y.J.;Lee, S.K.;Ahn, B.Y.;Chung, M.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.3
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    • pp.156-161
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    • 1997
  • The eddy current probe was designed for the test of fin tubes that have uneven outer and inner surfaces to enhance the efficiency of heat emission. Because of the surface roughness of the fin tube, it needs much care to detect flaws in the tube employing eddy current test(ECT). We made ECT probes with different coil lengths and performed eddy current test using these probes for artificially flawed specimens. By the fast Fourier transform and digital filtering, signals from these probes were processed to characterize frequency spectra. From the analysis of eddy current signals and their frequency spectra, we concluded that, for the effective testing of the tubes with the fins of 1mm pitch, 4mm coil length gave the highest S/N ratio.

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Development of Remote Field Eddy Current Pipeline Inspection System (원격장 와전류 배관 탐상 시스템 개발)

  • Jeong, Jin-Oh;Yi, Jae-Kyung;Kim, Hyoung-Jean
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.5
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    • pp.556-560
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    • 2001
  • Remote field eddy current testing (RFECT) with through-wall transmission characteristic is being applied to pipes ranging from small tubes of heat exchanger to natural gas supply pipelines. Cast iron pipes with nominal diameter of 100mm are used primarily as the waterline pipes. The leakage of water occurs due to defects in the pipes caused by vibration of automobiles and corrosion. But, the use of direct inspection methods such as insertion of inspection equipment inside the pipelines has been limited due to its lack of economical efficiency. Economical development of inspection equipments is possible since RFECT method can be easily employed for system integration and quantitative evaluation of both inside and outside defects. In this study, the development of underground pipeline inspection system was tarried out by using RFECT method in consideration of the characteristics of waterline network. This paper specifically describes the design and production of RFECT pipeline inspection pig using centralizer mechanism, development of remote field eddy current signal acquisition and processing software, and review of RFECT system operation procedures.

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Finite Element Analysis of Eddy Current Array Probe for Defect Variation of Steam Generator Tubes in Nuclear Power Plant (원전 증기발생기 세관의 결함 변화에 대한 배열와전류프로브의 유한요소해석)

  • Kim, Ji-Ho;Lee, Hyang-Beom
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.790_791
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    • 2009
  • 본 논문에서는 전자기 유한요소 해석을 통하여 원전 증기 발생기(SG, Steam Generator) 세관의 결함 변화에 따른 배열와전류프로브의 와전류탐상 특성을 해석하였다. 프로브의 전자기적 특성을 위해 맥스웰 방정식을 이용하여 지배방정식을 유도하였고, 이를 3차원 전자기 유한요소법을 이용하여 문제를 해석하였다. 해석을 위한 선정한 결함은 프로브의 특성파악을 위한 표준시험편과 원전 SG세관에 발생 가능한 결함인 Pitting, SCC, Wear, Multi SCC 결함을 선정하였다. 해석 대상으로는 원자력발전소 증기발생기 세관으로 사용되고 있는 Inconel 600 도체관을 사용하였다. 본 논문으로 통하여 결함의 형상, 크기, 시험주파수의 변화에 따른 탐상신호의 변화를 확인할 수 있었다. 본 논문의 결과는 배열와전류프로브의 와전류탐상 신호 평가시 도움이 될 것이다.

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Electromagnetic Analysis of ACPD Method Using Eddy Current Induction (와전류를 이용한 교류전위강하법의 전자기적 해석)

  • Lim, Geon-Gyu;Lee, Hyang-Beom
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.888-889
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    • 2007
  • 와전류를 이용한 전위강하법은 시험체에 와전류를 비접촉식으로 발생 시킬 수 있어 기존의 방식에 비해 결함 검출시 발생하는 오차를 줄일 수 있고 물체의 결함 검출신호의 신뢰성을 향상 시킬 수 있다. 본 논문에서는 와전류를 이용한 전위강하법의 전자기 유한요소해석을 수행하였다. 3차원 유한요소해석과정에서 해석시간을 단축시키기 위해 각 영역별로 MVP, ESP, RMSP, TMSP의 미지수 변수를 부여하여 유한요소해석을 수행하였다. 기존의 전위강하법에 와전류의 개념을 적용하기 위해서 결함의 깊이와 주파수에 대한 영향을 검토하였다. 정확한 결함검출을 위해 검사과정을 초기검사와 정밀검사로 나누어서 실시하여 결함의 위치를 $\pm$2[mm]까지 도출해 낼 수 있었으며 결함의 폭과 크기도 어느 정도 추측해 낼 수 있었다.

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Drawing of Impedance Plane Diagrams of Absolute Coil ECT Signals by finite Element Analysis (유한요소해석에 의한 절대코일 와전류 신호의 임피던스 평면도 작성)

  • Shin, Young-Kil;Lee, Yun-Tai;Lee, Jeong-Ho;Song, Myung-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.4
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    • pp.315-324
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    • 2004
  • In eddy current testing(ECT), differential probes have been frequently used since they .an reduce the number of parameters that influence ECT signals. However, differential signal is actually the difference of the two coils' impedance so that signal prediction and interpretation are not easy, On the other hand, absolute coil signal is rather straightforward to predict and analyze. Therefore, combined use of the two types of signals would increase the test reliability. In this paper, absolute coil signals from Inconel plate and tubes are predicted by the finite element analysis and efforts of lift-off, fill-factor, conductivity, operating frequency, test specimen thickness, inner diameter defects, and outer diameter defects are investigated. As a result, various impedance plane diagrams are drawn and analyzed. Significant practical knowldege about absolute signals is accumulated and similar characteristics of the two types of signal could be understood. Finally, slope angle versus defect depth calibration corves are prepared for three different frequencies.

Numerical Analysis of ECT for Investigation of SG Tube in NPP (원전 증기발생기세관 진단을 위한 와전류탐상 수치해석)

  • Lim, Geon-Gyu;Lee, Hyang-Beom
    • 한국정보통신설비학회:학술대회논문집
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    • 2008.08a
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    • pp.509-512
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    • 2008
  • 본 논문에서는 원전 증기발생기세관 진단을 위한 와전류탐상의 전자기 수치해석을 수행하였다. 전자기적 특성을 해석하기 위하여 맥스웰 방정식을 이용하여 지배방정식을 유도하였고, 3차원 전자기 유한요소 프로그램인 OPERA 3D를 이용하여 전자기 수치 해석을 수행하였다. 신호해석을 위해 사용된 프로브의 종류는 배열와전류프로브이며, FBH 결함의 신호를 해석하였다. 결함의 깊이는 세관 두께의 40[%], 60[%] 및 100[%]로 하였다. 시험주파수는 100[kHz], 300[kHz], 400[kHz]를 사용하였고, 각각의 결함 및 시험주파수에 대한 결과를 비교 분석하였다. 본 논문의 결과는 앞으로 배열와전류프로브를 이용하여 원전 증기발생기세관 진단을 할 경우 신호 해석에 도움이 될 것으로 사료된다.

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Eddy Current and Ultrasonic IRIS Signal Characteristics of Reboiler Tube by Using STS 316L Calibration Specimen (STS 316L 교정시험편을 이용한 재가열기 튜브의 와전류신호와 초음파 IRIS 신호 특성)

  • Tak, Kyeong-Joo;Kim, Byung-Il;Gook, Jin-Seon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.1
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    • pp.56-63
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    • 2012
  • In this study, a field applicability of reboiler tube was evaluated by comparing ECT signal with IRIS signal about wall loss rate and remaining wall thickness using worked austenite STS 316L ASME standard calibration tube. In the case of wall-loss rate, as a result, tolerance about $20%{\times}4$ flat bottom hole and 10% O D groove(ECT), 80% defect and 10% O D groove(IRIS) occurred up to ${\pm}15%$. In the case of remaining wall thickness, ECT was satisfied with the both tolerance, but tolerance about 80% defect occurred up to ${\pm}15%$ in IRIS. Therefore, if the IRIS is performed for interpretation of non-relevant indication and measurement of wall-loss rate after ECT, reliability is supposed to be improved.