• Title/Summary/Keyword: 와이어 인발

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A Study on the Wire Drawing of Stainless Steel (스테인리스 와이어의 인발에 관한 연구)

  • Park, Kang-Geun;Choi, Won-Sik
    • Journal of Korean Association for Spatial Structures
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    • v.7 no.1 s.23
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    • pp.71-78
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    • 2007
  • Stainless steel is very famous for using of industrials structure and joint elements. Stainless steel wire drawing is one of the most ancient crafts. But there's not any standard size of tapered die during tile drawing. This paper was studied die angle and dimension of whole die by using AFDEX drawing simulator. Stress, metal flow and strain rate was analyzed by AFDEX tools during the wire drawing. So optimum data of during dies was taken from them. Simulation data was correspond with experimental data. The results of the optimum dies are shown that (1) Reduction angle is $13.8^{\circ}$ (2) Bark relief angle is $20^{\circ}$ (3) Bearing length is 0.7975mm (4) Bearing dia is 0.2393mm The research of the optimum result when the make dies is connected an enterprise. After researching, I hope that indirection effect creation make development situation of the manufactural technical, practical application of the other die size by the detail data, utility factor and economical efficiency.

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Study on Slope Reinforcement Effect of Eco-Mat mounting Anchor Pin (식생매트 고정용 앵커핀의 비탈면 보강효과 연구)

  • Kim, Kyoung-Tae;Kim, Yun-Hwan;Kim, Hyun-Woo;Kim, Chul
    • Proceedings of the Korea Water Resources Association Conference
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    • 2010.05a
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    • pp.1089-1093
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    • 2010
  • 최근 하천의 자연성 및 생태기능의 향상을 위해 매트류 호안공법의 적용이 증가하고 있다. 이러한 공법이 적용된 호안은 강수 및 하천수의 지속적인 유입으로 인해 앵커핀과 비탈면 간의 마찰력을 저하시킬 수 있다. 마찰력의 저하는 앵커핀의 고정능력을 저하시켜 매트가 들뜨는 현상을 발생시키고, 이로 말미암아 비탈면에 식재된 식생의 고사는 물론 비탈면의 슬라이딩 현상의 발생에 의해 비탈면 붕괴에 까지 이르게 하고 있다. 그러나 현재 호안매트와 함게 시공하는 앵커핀의 적용에 대한 구체적인 기준과 연구가 미흡한 실정이다. 본 연구에서는 매트류 호안제품을 비탈면에 고정시키는 목적으로 사용하고 있는 앵커핀에 대한 인발특성을 파악하고자 하였다. 인발실험에 사용된 앵커핀은 실제 하천호안에 적용되고 있는 상용제품으로 형태가 다른 4가지 type을 실험에 사용하였으며, 앵커핀의 관입깊이(170mm, 250mm) 별로 인발실험을 실시하였다. 실험에 사용된 인발장치는 인발부에 로드셀을 장착하여 앵커핀과 결합이 가능하도록 하였으며, 인발시 발생하는 계측 값을 컴퓨터를 통해 출력이 가능하도록 제작하였다. 실험결과 4가지 형태의 앵커핀에 대한 관입깊이별 형태별 인발특성을 파악할 수 있었으며, 비탈면 및 매트의 고정효과가 우수한 앵커핀의 형태에 대해서도 파악할 수 있었다. 관입깊이별 최대 인발력은 두 변위(170mm, 250mm) 모두 Type 4가 337N, 594N 으로 가장 큰 인발력을 가지는 것으로 측정되었으며, 변위에 의한 인발력의 증가는 Type 2가 138%로 가장 큰 폭의 증가 값을 보였다. 또한 토양과 앵커핀의 마찰력 향상을 위해 하부가 돌출된 형태로 제작된 Type 2와 Type 4가 상대적으로 실험 후반부에서 최대 인발력이 발생하고 인발지속시간이 길게 나타나는 것으로 볼 때, 인발저항은 앵커핀 하부의 돌출면적에 영향을 받는 것으로 판단된다.

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Evaluation of Weathered Granite Soil l Geogrid Friction Properties and Pull out Test (화강 풍화토/지오그리드 인발시험 및 마찰특성 평가)

  • 조삼덕;김진만
    • Geotechnical Engineering
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    • v.12 no.4
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    • pp.87-100
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    • 1996
  • The pull -out test has been used to investigate the friction properties between soil and grid type geosynthetics which is useful to measure the passive bearing resistance as well as the skin friction. In this paper, the friction properties between geogrid and a weathered granite soil are investigated by performing various pull-out tests. From the test results, a rational pull out test equipment and test method is suggested by evaluating the effects of major factors (such as geogrid width, location of soil box facing, vertical loads and pulll -out displacement rate, etc.) on pull -out test results.

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Dieless Wire Drawing by Enforced Necking Method (강제 네킹에 의한 금속 와이어 인발)

  • Huh, You;Kim, Seung-Hoon;Kim, Ihn-Seok;Paik, Young-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.7 s.196
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    • pp.98-105
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    • 2007
  • In modern industries, materials are required that possess multi-functional properties and at the same time flexibility in their shapes with structural stability. The major technology realizing this requirement consists of thinning metal wires and laying them with stable contact nodes. This research has dealt with a new method to manufacture thin wires by drawing without applying dies, but with introducing enforced necking, which enables to process multi-ends. Based on the new method, the process dynamics was modelled and its steady-state characteristics were analyzed. Results showed that the profiles of the material velocity in the drawing zone increased with a downward convex shape, while the cross-sectional area decreased with the shape of upward convex. The microwave heating turned out to be effective in wire drawing, but dependent on the input feeding direction. The variation in the diameters of the drawn wires was negatively affected by increasing the drawing ratio.

A Study on the Estimation of Friction Coefficient in Drawing Process (인발가공에 있어서 마찰계수의 결정에 관한 연구)

  • Kim, Yeong-Su;An, Byeong-Ha
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.20 no.2
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    • pp.122-126
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    • 1984
  • Tube drawing process is more sensitive to the friction coefficient but it is a hard task to analyze it's disposition qualitatively. This paper aims to calculate the mean friction coefficient from author's direct equation which amended from general rod drawing process, and compare the result with SACHS' or WILLIAM'S. From this study, the thickness change was inspected in multi-pass drawing. The thickness affected with the mean friction coefficient and the thickness was deformed more thicker than initial thickness on the condition of good lubrication. For the sake of a good estimation of mean friction coefficient, the radial force of die must be considered when the drawing process has some more area reduction about more than 10 percents.

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Optimum Geometry Factor of Structural Synthetic Fibers (구조용 합성섬유의 최적형상함수 결정)

  • 원종필;임동휘;박찬기;한일영;김방래
    • Journal of the Korea Concrete Institute
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    • v.14 no.4
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    • pp.474-482
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    • 2002
  • The purpose of the study is to establish an optimum geometry and optimum geometry factor through bond test of a structural synthetic fiber, which fully utilizes matrix anchoring without fiber fracturing with the maximum pullout resistance. Seven deformed structural synthetic fibers with widely different geometries were investigated and pullout test was conducted. Included parameters are seven different types of fiber and two of mortar matrixes. The test result shows that the crimped type structural synthetic fiber is significant improvement in the interface toughness(pullout energy) and pullout load. The pullout test was performed with various size of crimped type structural synthetic fiber in order to invest optimum geometry factor, In the basis of the test results, optimum geometry factor is established such as D=b$^{{\alpha}0{\alpha}}$h$^{λ{\beta}}$.

Dimensional Change in Drawn Wire Product in the Two Cross-Roll Straightening Process (2롤 교정공정에서 인발선재의 선경변화)

  • Moon, Changsun;Kim, Naksoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.3
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    • pp.295-302
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    • 2013
  • The two cross-roll straightening process at room temperature is a manufacturing method for improving the straightness of a drawn wire. The distribution and magnitude of the internal and surface residual stresses of the drawn wire are changed after the wire-drawing process through the two cross-rolls; this also results in a change in the diameter of the drawn wire. The remaining residual stresses of the drawn wire after the wire-drawing dimensional changes were analyzed according to the distance between the rolls, oblique angle between the axes of the roll and the wire, predicted residual stresses, and dimensional change in the final product. The oblique angle between the concave and convex rolls did not affect the residual stresses or dimensional change, but the distance between rolls did.

Development and Evaluation of Dry Lubricant Recycle Technologies for Wire Drawing Process (와어어 인발용 건식 윤활제의 재생기술 개발 및 평가)

  • Kim, Sun-Ho;Jang, Gyu-Chul;Lee, Chi-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.2
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    • pp.35-40
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    • 2014
  • Wire drawing is aplastic deformation process that produces a wire with a desired diameter by pulling the end of the wire through a die. During the cold wire drawing process, the temperature between the wire and the die bearing is increased. This temperature increase causesenergy consumption increase, bad wire quality, and decreased die life. To reduce friction and avoid high temperature between the wire and the die in the cold wire drawing process, a dry lubricant with soap particles is used. It is not possible to reused the lubricant onceiron oxide is attached to the soap particlesat high pressure die. In this study, recycling technologies for wasted soap particles with processes of crushing, separation, and screening are developed. From the evaluation, the recycling efficiency was found to be 86.97%.

A numerical study on pull-out behaviour of cavern-type rock anchorages (수치해석에 의한 암반상의 지중정착식 앵커리지 인발 거동 연구)

  • Hong, Eun-Soo;Cho, Gye-Chun;Baak, Seng Hyoung;Park, Jae-Hyun;Chung, Moonkyung;Lee, Seong-Won
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.6
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    • pp.521-531
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    • 2014
  • This paper is a study for behaviour of cavern type anchorage tunnels for suspension bridges with cable tension. Anchorage behaviour, design method for anchorage, and failure surface angle, ${\delta}$ are analyzed by comparing numerical analysis results and ultimate pullout capacities($P_u$) using bilinear corelation equation. Results show that design depths for cavern type anchorage tunnels are easily checked with linear relationships for $P/{\gamma}/H$ vs. displacement and $P_u/{\gamma}/H$ vs. H/b. The analysis results of maximum shear strain distribution and plastic status show that failure shapes are closer to circular arc model than soil cone model which frequently used. To an easy calculation of the ultimate pullout capacity, we propose a simple bilinear failure model in this study. The calculated ultimate pullout capacities from the proposed bilinear corelation equation using two failure angles results are similar to the ultimate pullout capacities from numerical analysis.