• 제목/요약/키워드: 오스템퍼링

검색결과 34건 처리시간 0.021초

오스템퍼링 처리가 브레이크 드럼의 동적 특성에 미치는 영향 (Effect of Austempering Treatment on Dynamic Characteristics of Brake Drums)

  • 임경빈
    • 한국생산제조학회지
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    • 제19권1호
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    • pp.65-70
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    • 2010
  • The effect of austempering treatment on the dynamic properties of a brake drum was investigated to primarily evaluate the potential damping advantage of an AGI (austempered gray iron) drum over a PGI (pearlitic gray iron) drum. This investigation provides valuable information for brake noise reduction since the brake drum is most often the outstanding component that generates the noise of the brake assembly. Test results show that the AGI drum provided slightly larger damping values than the PGI drum for the first few major resonances observed. A finite element model of a drum was also developed to aid in studying its dynamic behavior. A good correlation was obtained between the analytical results and the actual measurement data.

오스템퍼드 구상흑연 주철의 기계적 성질 및 파괴특성에 미치는 오스템퍼링 온도의 영향 (Effect of Austempering Temperature on the Mechanical Properties and Fracture Characteristic of Austemped Ductile Cast Iron)

  • 강창룡;김창규
    • 열처리공학회지
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    • 제7권4호
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    • pp.298-306
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    • 1994
  • This study was performed to investigation the effect of austempering temperature on the mecanical properties and fracture Characteristic of the ductile cast iron with contains Cu and Mo. The obtained results of this study were as follows; Microstructure of austemped ductile cast iron obtained by austempering were low bainite with some martensite at $250^{\circ}C$, mixture of low and upper bainite at $300^{\circ}C$ and upper bainite at $350^{\circ}C$. With increasing austempering temperature, yield strength, tensile strength and hardness decreased, while the elongation and impact absorption energy increased. With increasing austempering temperature, fracture toughness value increased and mainly controlled by bolume fraction of retained austenite. The volume fraction of retained austenite increased and the fracture surface obtained fibrous and dimple with increasing austempering temperature.

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오스템퍼링 처리가 열간압연롤용 NICI재 및 DCI재의 미세조직 및 기계적 성질에 미치는 영향 (The Effect of Austempering Treatment on Microstructure and Mechanical Properties of NICI and DCI for Rolls Used in Hot Rolling Mill)

  • 김재진;오석중;유국종;;백응률
    • 한국주조공학회지
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    • 제29권6호
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    • pp.251-256
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    • 2009
  • The effect of austempering treatment on mechanical properties of nodular indefinite chilled iron(NICI) and ductile cast iron(DCI) was investigated. In microstructural observation, matrix phase(pearlite and ferrite) was changed to ausferrite after austempering treatment both DCI and NICI. In case of NICI, decomposition of cementite($Fe_3C$) during austempering treatment was induced. After austempering treatment, mechanical properties such as hardness, tensile strength and impact toughness was improved in NICI and DCI. The wear resistance is slightly decreased because of decomposition of cementite during austempering treatment in NICI but impact toughness and strength is dramatically increased.

구상흑연주철의 피로수명을 지배하는 내재결함부 크기는 정량적 평가 (Quantitative Evaluation for the Internal Defect Size Governing the Fatigue Life in Ductile Irons)

  • 김진학;김민건
    • 대한기계학회논문집A
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    • 제24권11호
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    • pp.2742-2748
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    • 2000
  • In this study, the quantitative evaluation was performed by examination for gatigue crack origin in two prepared ductile irons specimens which have different microstructures using rotary bending fatigue tester, Series A has mixed microstructure. ferrite plus pearlite, and series B has bainitic microstructure. Obtained main results are as follows. The scatterings of fatigue strength were observed on σ(sub)α-Ν diagram of both specimen series, and it is observed that scatterings of series A were more serious. It is reasonable to evaluate the size of mesocrack range by means of √A(원문참조), where A means the area of mesocrack range including globular graphite nodule. As a result of reconsideration for the fatigue data by introduction of K(sub)α-Ν diagram, the scattrings of fatigue life were, remarkably. reduced. Therefore, it is more reasonable to evaluate of mesocrack range on fatigue life by parameter K(sub)α rather than σ(sub)α.

고탄소강의 특성에 미치는 규소 함량 및 오스템퍼링 조건의 영향 (Effects of Si Content and Austempering Conditions on Properties of High Carbon Cast Steel)

  • 김원배;김명식;김종철;손호상;예병준
    • 한국주조공학회지
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    • 제25권2호
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    • pp.95-101
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    • 2005
  • This study has been carried out to investigate the microstructure of austempered high carbon cast steel with the variation of silicon and heat treatment conditions. The results show that an lower ausferritic structure is formed at the low austemepring temperature ($250{\sim}300^{\circ}C$) and an upper ausferritic structure is formed at the high austemepring temperature ($350{\sim}400^{\circ}C$). As an austempering temperature increased, the retained austenite volume fraction increased, however hardness decreased. Also, as a silicon content increased, the precipitation of cementite was suppressed, therefore 2nd reaction of autempering transformation was delayed.

오스템퍼드 구상흑연주철의 기계적 성질 및 감쇠능에 미치는 서브제로처리의 영향 (Effect of Subzero Treatment on the Mechanical Properties and Damping Capacity of Austempered Ductile Cast Ironn)

  • 이광희;권민기;김창규;강창룡
    • 동력기계공학회지
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    • 제11권4호
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    • pp.86-91
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    • 2007
  • This study was investigated to know the effect of subzero treatment in austempered ductile cast iron. Retained austenite transformed to martensite by subzero treatment. With decreasing subzero treatment temperature, more volume fraction of retained austenite transformed to martensite and transformed to martensite above 30% by subzero treatment temperature at $-196^{\circ}C$. With decreasing subzero treatment temperature, the value of strength and hardness increased but the value of elongation and impact value decreased. In case of subzero treatment at $-196^{\circ}C$, hardness value increased about 18% and impact value decreased by above 20%. We could find that subzero treated specimens had a little of effect on the tensile properties but had very much effect on the hardness and value of the impact.

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ADI(Austempered Ductile Irons)기술개발 및 응용

  • 이영호
    • 열처리공학회지
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    • 제1권1호
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    • pp.35-43
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    • 1988
  • ADI는 우수한 기계적 성질과 경제성을 바탕으로 80년내 들어 중요한 공업소재의 하나가 되었다. 성공적인 ADI 개발에 중요시 되는 요소로는 오스테나이트화 온도와 시간, 오스템퍼링 온도와 시간, 합금원소, 주물의 질 등이다. 온도와 시간은 ADI의 성능과 매우 밀접한 관계가 있으므로 엄격한 제어가 필요하다. 양질의 주물만이 양질의 ADI을 생산할 수 있으므로 열처리 전 주물의 질에 대한 관리가 필요하다. ADI의 우수한 성능으로는 고강도, 고연성 및 고인성, 내피로성, 내마모성 등이 있다. ADI의 성능을 이용하여 응용될 수 있는 분야는 기어 및 자동차 부품등의 단조강철 대체품과 주조성 및 가공성 등을 이용한 일반 공업제품에 이르기까지 다양하다. 경제적 측면에서의 ADI의 잇점은 생산에너지 및 가공비의 절감 등이다. 새 공업 소재로서의 ADI의 전망은 기술적, 경제적 측면에서 보강되어야 할 사항이 있으나, 이의 최대 장점인 우수한 강도 및 연성, 내 피로성, 파괴인성의 조합적인 기계적 성질과 강철 단조품에 대한 경제성, 주조가 부여하는 부품설계상의 융통성을 바탕으로 대단히 밝다고 할 수 있다.

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오스템퍼링 처리한 회주철의 마멸특성에 미치는 잔류 오스테나이트 조직의 영향에 관한 연구 (Effect of Retained Austenite on the Wear Resistance of Austempered Grey Iron)

  • 신호철;이종훈;김홍범;김창규;최창옥
    • 한국주조공학회지
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    • 제14권6호
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    • pp.548-557
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    • 1994
  • Grey iron containing a small amount of Cu and Mo to improve the effect of heat treatment and microstructures were poured in to the mold and them austenized at $900^{\circ}C$. After austenitizing the specimens of castings were austempered $210^{\circ}C$, $250^{\circ}C$, $300^{\circ}C$ and $350^{\circ}C$. The effects of matrix structures, mechanical properties and wear characteristics were investigated by austempering temperatures. Tensile strength and hardness of austempered grey iron are increased and the amount of retained austenite is decreased as austempering temperature is lower even though the amount of retained autenite in it only 4%. The amount of rolling wear loss are increased as rolling revolution is increased and wear loss of austempered grey iron under dry rolling condition is characterized by three models; initial wear, stationary wear and abnormal wear. It has been found that the amount of wear loss was increased with increasing maxium compressive stress and rolling revolution.

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오스템퍼드 구상흑연주철의 파괴특성에 미치는 오스템퍼링 온도의 영향에 관한 연구 (Effect of Austempering Temperature on the Fracture Characteristics in Austempered Ductile Cast Iron)

  • 박준훈;강창룡;김창규
    • 한국주조공학회지
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    • 제15권2호
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    • pp.146-155
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    • 1995
  • This study was performed to investigate the effect of austempering temperature on the mechanical properties and fracture characteristics of the ductile cast iron with Cu, Mo and Cu, Mo, Ni. The results obtained from this study are summarized as follows; Microstructures of Cu-Mo and Cu-Mo-Ni ductile cast iron by austempering were obtained low bainite with some martensite at $250^{\circ}C$, mixture structure of upper and low bainite obtained at $300^{\circ}C$ and upper bainite obtained at $350^{\circ}C$. Tensile, impact and fracture toughness properties were remarkably controlled by retained austenite. With increasing austempering temperature, tensile and yield strength, hardness decreased, while the elongation and impact absorption energy, fracture toughness increased. With adding Ni, tensile and yield strength increased and elongation, facture toughness and impact absorption energy decreased. Retained austenite increased with increasing austempering temperature and the fracture surface were shown mixture structure of fibrous and dimple.

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금형주조한 Mo-Ni-Cu계 구상흑연주철의 오스템퍼링 온도 및 시간에 따른 파괴특성 (Fracture Properties of Mo-Ni-Cu Austempered Ductile Iron Cast in Permanent Mold with Austempering Temperature and Time)

  • 이영상;강인찬
    • 한국주조공학회지
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    • 제11권4호
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    • pp.331-337
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    • 1991
  • Various test specimens were prepared by austempering low alloyed Mo-Ni-Cu ductile iron blocks of high graphite nodule count at 270, 320 or $370^{\circ}C$ for 0.5, 1, 3 or 9hrs. Tensile test, CVN impact test and plane-strain fracture toughness test(compact tension specimen of 50mm W) were done for each heat treatment condition at room temperature. X-ray diffractometer and optical microscope were used to investigate the change of microstructure and relationships between microstructure and test results. The highest retained austenite volume percent at each austempering temperature was corresponded to the highest mechanical property. The highest elongation value of 17%, U.T.S. value of 1,600 MPa or $K_{IC}$ value of 90MPa${\surd}$m were reached at each optimum condition. The best heat treatment condition for fracture toughness were 3hrs' holding time combined with the austempering temperature of 270 and $320^{\circ}C$, and 1hr's of $370^{\circ}C$.

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