• Title/Summary/Keyword: 예열 효과

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A Relationship Between Restraint Effect of Weldment and Crack Initiation Characteristics (용접구조물의 구속효과와 균열발생특성간 상관관계)

  • 이제명;백점기;윤동렬
    • Journal of Ocean Engineering and Technology
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    • v.17 no.2
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    • pp.14-20
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    • 2003
  • In this paper, a practical design criteria for judgement of crack occurrence in weldments is presented as a function of typical welding parameters, such as diffusible hydrogen, restraint intensity, and preheating temperature. The elastic analyses using the finite element techniques are employed in order to quantify the restraint intensities, numerically. Systematic experiments are also conducted in order to investigate the propensity of crack to typical welding parameters. The results of numerical estimation using the proposed method for the experimental specimens show the usefulness as a practical tool in welding induced crack problems with extensive uncertainties. Systematic experiments are also conducted in order to investigate the propensity of crack to typical welding parameters. The results of numerical estimation using the proposed method for the experimental specimens show the usefulness as a practical tool in welding induced crack problems with extensive uncertainties.

A Study on the Effect of Preheating in Cold AC Arc Welding Process of the Cast Iron (주철의 냉간 시공 교류아크용접에서 예열효과에 관한 연구)

  • Kim, Jin-Gyeong;Kim, Young-Sik;Yu, Dae-Won
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.6
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    • pp.729-735
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    • 2007
  • AC cold arc welding process with AWS E Ni-CI and NiFe-CI is sometimes used to repair damaged cast iron parts in diesel engine room. But if some difference in hardness on welding zones, repaired parts would be cracked in a short. To overcome this default. this study is performed on varying preheating temperature of welding parts, selecting welding rod etc. Experimental results showed that difference in hardness on welding zones at $200^{\circ}C$ was less than $100^{\circ}C$ and less low current than high current. From this study we could conclude that repair welding at $200^{\circ}C$ preheating and low current as possible as welding in damaged cast iron parts was a little difference in hardness on welding zones.

Development of ITM material and process for producing high purity oxygen (고순도 산소제조용 ITM 및 공정개발)

  • 김종기;성부용;박정훈
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2003.05a
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    • pp.365-369
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    • 2003
  • 이산화탄소 규제 대응 전략으로, 배출되는 온실가스를 분리, 회수, 처리하는 연구가 지속적으로 진행되고 있다. 현재 이산화탄소 저감 연구는 공정개발 초기부터 이산화탄소 배출을 방지하거나 분리하기 쉬운 형태로 설계하는 방식으로 전환되고 있다. 그 예로 고온 순산소 연소 시스템이 제안되었다. 이는 $CO_2$를 가장 효과적으로 저감시키는 방법 중의 하나로 연소에 사용되는 산화제로 순산소를 사용하여 원료를 절감할 수 있고 산소를 사용하기 때문에 배가스 중에 질소분율이 감소하여 배가스에 의한 현열손실을 줄일 수 있으며 또한 배가스 현열을 회수하여 산소를 고온으로 예열시켜 에너지를 추가적으로 절감할 수 있다. 이를 위해 산소를 선택적으로 투과시켜 고순도 산소를 제조할 수 있을 뿐만 아니라 산소제조 장치비를 절감할 수 있는 ITM (Ion Transport Membrane) 신소재 및 산소 투과 공정을 개발하고자 한다.

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Stabilization of Zeolites Y For Separation by Gas Chromatography (GC분리에 의한 Zeolite Y 안정화)

  • Yim, Going;Heenan, Willian A.
    • The Journal of Natural Sciences
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    • v.8 no.1
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    • pp.41-45
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    • 1995
  • A. partially decationized Y zeolite was pretreated under specific conditions. It was found this calcinated zeolite retains its separation properties for mixtures of the gases hydrogen, nitrogen, oxygen, carbon monoxide, and methane but has much lower affinity for water molecules than untreated, e.g., zeolites A type or X type. The observed effect is discussed on the basis of the results of adsorption measurements on the adsorption capacities, isotherms, and heats of adsorption.

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열 cycle 재현법을 이용한 원자로압력용기(RPV)강 용접열영향부(HAZ) 해석

  • 김주학;문종걸;변택상;이창희;홍준화
    • Proceedings of the Korean Nuclear Society Conference
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    • 1997.05b
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    • pp.17-22
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    • 1997
  • ASME SA508 Class 3 원자로압력용기강을 대상으로, 용접열영향부(heat affected zone, HAZ)의 최고온도(peak temperature) 등온분포도(isothermal diagram)를 작성 및 해석하였고, 재현(simulated) 열영향부 시험편을 제작하여 미세조직검사 및 기계적특성 시험을 실시하였다. 그 결과, 최고온도 등온분포도를 이용하여, 미소열영향부(subzone of HAZ)의 미세조직(microstructure)에 미치는 예열(preheat)온도와 용접입열량(weld heat input)의 크기 효과를 예측할 수 있었다. 또한, 재현 HAZ 의 기계적특성 시험결과, 용접용융선(fusion line) + 1 mm 이내의 위치로 대표되는 열 cycle 조건에서는 모재보다 양호한 강도와 인성을 보였고, 용접용융선 + 2~3mm부근에서 가장 미세한 조직(fine tempered lower bainite)과 우수한 충격인성을 나타냈다. 한편, 용접용융선 + 약 5mm 위치에서의 열 cycle 을 재현한 시험편에서는 미세조직의 변화(spheroidization of carbides)와 함께 인성 및 기계적 특성이 저하하여 모재보다 낮은 값을 보이는 것을 발견할 수 있었다.

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Evaluation of weldability of Al 6061 and 5052 alloy by using GMAW and Plasma-GMA welding (GMAW, Plasma-GMA Hybrid 용접을 이용한 Al 5052, 6061 합금의 용접성 평가)

  • Ahn, Young-Nam;Kim, Cheol-Hee;Choi, Jin-Kang
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.42-42
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    • 2010
  • 알루미늄 합금은 질량 대비 강도가 우수하고 내식성 및 저온 특성이 양호하여 구조재로서 널리 사용되고 있다. 또한 그 사용 추세가 점점 증가 하고 있으며 알루미늄 합금의 용접을 위해 현재까지 다양한 용접 공정이 적용되었다. 일반적으로 GMAW, GTAW 등의 아크 용접과 박판의 경우 저항 점용접, 그 외의 $CO_2$ laser, Nd:YAG laser와 같은 고밀도 에너지 용접 공정에 의한 연구 결과들이 많이 발표 되었다. 하지만 알루미늄 합금의 특성 상 용접부에 기공과 균열과 같은 결함들이 각 공정에서 많이 발생하며 이러한 결함을 감소시키기 위한 용접기술에 관해 많은 연구가 진행되고 있다. 본 연구에서는 GMAW, Plasma-GMAW 공정을 적용하여 알루미늄 합금의 용접특성을 비교하였다. 알루미늄 합금 Al 5052, Al 6061 4mm 두께 모재에 대해 BOP(Bead On Plate) 용접실험을 실시하였으며 생산성 측면에서 각 공정에 따라 완전 용입 시 최대 용접 속도를 측정하여 비교하였다. 용접 품질 측면에서는 비드 표면 및 단면을 검사하고 인장시험을 수행하였으며, 용접 기공과 균열을 X-ray 촬영을 통해 비교하였다. 또한 고속카메라 촬영을 통해 용접 중 플라즈마로 인한 산화막 제거 효과를 확인하고 각 공정별 용접 시작부의 아크 안정성을 평가하였다. 인장시험 결과 모든 모드에서 모재에서 파단됨을 확인 하였고, Plasma-GMAW 공정의 경우 플라즈마의 예열효과로 인하여 GMAW 보다 완전용입 기준 용접속도가 빨랐으며, 청정작용도 우수한 것으로 확인되었다.

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Natural Convection Heat Transfer of an Inclined Helical Coil in a Duct (기울어진 덕트 내 헬리컬 코일의 자연대류 열전달)

  • Park, Joo-Hyun;Chung, Bum-Jin
    • Journal of Energy Engineering
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    • v.23 no.2
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    • pp.13-20
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    • 2014
  • The natural convection heat transfers of a helical coil in a duct were measured experimentally varying the inclination. To achieve high Rayleigh number, mass transfer experiments instead of heat transfer experiments were performed based upon the analogy. The $Ra_D$ was fixed to $4.55{\times}10^6$. The turn numbers were 1~10. the pitch to diameter ratio were 1.3~5, and the inclination of the helical coil $0^{\circ}{\sim}90^{\circ}$. The measured $Nu_D$ for a single turn of the helical coil was very close to that from McAdams heat transfer correlation for a horizontal cylinder. The heat transfers of the helical coil were varied by the pith, number of turns, and duct height in a complex manner showing the velocity, chimney, and pre-heating effects. The results of the study contributes to the phenomenological analyses of the natural convection heat transfer of a compact heat exchanger.

Effects of Novel Fin Shape of High Temperature Heat Exchanger on 1 kW Class Stirling Engine (1kW급 스털링엔진 고온 열교환기의 Fin 형상 개선 효과 분석)

  • Ahn, Joon;Kim, Seok Yeon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.41 no.8
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    • pp.545-552
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    • 2017
  • In this research, numerical analysis was carried out on novel and existing fins, adjusted in terms of factors such as length, spacing, and angle, of a high-temperature heat exchanger for a 1 kW class Stirling engine, designed as a prime mover for a domestic cogeneration system. The performance improvement as a result of shape optimization was confirmed with numerical analysis by including the air preheater, which was not considered during optimization. However, a negative heat flux was observed in the cylinder head portion. This phenomenon was clarified by analyzing the exhaust gas and wall surface temperature of the combustion chamber. Furthermore, assuming an ideal cycle, the effects of heat transfer enhancement on the thermodynamic cycle and system performance were predicted.

다공성 물질에 의한 열재순환 화염에 관한 실험적 연구 I

  • 유영돈;민대기;신현동
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.5
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    • pp.1113-1120
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    • 1988
  • This paper presents the results of an experimental investigation on one dimensional excess enthalpy flame formed in a porous block. The investigation is undertaken in order to further the physical understanding of internal heat recirculation from reaction zone to unburned mixture. Two porous blocks are placed at both sides of combustion block to control the temperature distribution in the combustion block by means of radiation heat transfer. Mean temperature measurement reveals the general nature of the reaction zone in the porous material. It is conformed that the temperature of reaction zone exceeds the adiabatic flame temperature and the flame is stabilized at the out range of flammibility limit derived by conventional burner.

Effect of Water Treatment Sludge(WTS) on Trace Metals Content in Sorghum(Sorghum bicolor(L.) Moench). II. Measuring of Nickel Content of the Forage (수수(Sorghum bicolor(L.) Moench)의 미량 광물질 함량에 관한 정수 슬러지 처리 효과 II. 니켈 함량 분석)

  • Park, Byung-Hoon;Choi, In-Sub;Kim, Eun-Young;Lee, Eun-Mi;Lee, Hyo-Jeong;Lee, Su-Chan;Park, Jae-Won;Yoo, Sung-Mook;Kim, Sang-Deog A.
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.28 no.1
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    • pp.19-28
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    • 2008
  • Effect of Water Treatment Sludge(WTS) on trace metals content in Sorghum(Sorghum bicolor(L.) Moench) was investigated. At this report measuring of nickel(Ni) content of the forage was presented. Four treatments, Control, Compost, Alum+(nitrogen, phosphorus, potassium)(NPK), Compost+NPK, were applied to the sorghum in a mountainous place near the Joongbu University. With the 1, 3, 5 hours conditions, the background value was the least on the 5 hours warming up of the AA-680 spectrophotometer, and on the condition(mean/SD) of absorbances of Ni observed was the most. It is necessary in Ni analysis warming up for longer period around 5 hours for this type of apparatus. And we think that the difference of warming time for Ni analysis in order to carry out better measuring; the reason might be the larger bonding energy of Ni than those of Cu, calcium(Ca), magnesium(Mg) and (potassium)(K).