• Title/Summary/Keyword: 열 응력

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The behavior of boron segregation according to heat input in the weld CGHAZ of low alloyed steel (용접 입열량에 따른 저합금강 용접부 CGHAZ의 보론 편석거동 분석)

  • Kim, Sang-Hoon;Lee, Jong-Ho;Lee, Kyung-Sub;Hwang, Byoung-Chul;Lee, Chang-Gil;Lee, Chang-Hee
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.60-60
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    • 2009
  • 본 연구는 보론이 첨가된 저합금강 용접 열영향부에서의 보론 편석 거동 연구를 위해 보론이 10ppm 첨가된 저합금강을 이용하여 다양한 용접 입열량 및 외부 응력에 따른 용접부 CGHAZ의 보론 편석거동을 분석하였다. 이를 위해 Gleeble 시스템을 이용하여 다양한 입열량에 따른 CGHAZ를 열 및 열-응력 사이클을 통하여 재현하였다. 재현된 시편의 미세조직은 OM을 통하여 분석하고, 보론의 편석거동을 SIMS와 PTA 분석법을 통하여 분석하였다. 그 결과 입열량에 따른 보론의 편석 거동은 최초 입열량이 증가함에 따라 보론의 편석이 증가하다가 다시 감소하였는데 이는 비평형 편석 후 고온에서 유지시간이 길어짐에 따라 back diffusion 발생에 따른 영향으로 판단된다. 또한 외부 응력에 의한 보론 편석 거동 분석 결과, 용접 열 사이클 중 작용하는 외부 응력에 의해 결정립계 편석 감소하였는데 이는 외부 응력에 의한 오스테나이트 결정립 크기 감소에 따른 결정립계 증가의 영향으로 판단된다.

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A Study on the Fatigue Damage of a Railway Disc Brake Surface Due to Thermal Stress During Braking Using FEM Analysis (FEM을 이용한 철도차량용 제동 디스크의 제동시 답면에서의 열응력에 의한 피로손상에 관한 연구)

  • Joo, Se-Min;Kwon, Yong-Sang;Kim, Ho-Kyung
    • Journal of the Korean Society for Railway
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    • v.12 no.2
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    • pp.212-218
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    • 2009
  • In order to investigate the thermal cracking of the rolling stock brake disc, finite element analysis was conducted on the temperature distribution and thermal stress of the disc during braking. In case of initial vehicle speed of 90, 106, 120km/h, the maximum temperature on the disk surface due to braking was $135.9^{\circ}C,\;157.9^{\circ}C,\;178.7^{\circ}C$, respectively. And, the maximum von-Mises stress at the disc surface was 42.4, 50.3, 57.1MPa at a speed of 90, 105, 120km/h, respectively, indicating that the stress increases with an increment in the speed. Damage fraction due to braking during one year running on the Seoul - Busan line was determined as 14.6%.

Analysis of stress and distortion that develop during accelerated cooling of plate (가속냉각시 강판에 발생하는 응력 및 변형에 대한 연구)

  • 김호영;김창영;주웅용;장래웅
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.5
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    • pp.952-958
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    • 1988
  • To analyze the nonflatness and residual stress in accelerated cooled plate, a numerical analysis model has been developed. Two factors, i.e. temperature and phase transformation, are considered in calculating the stress distribution that develops during cooling. The plastic strain and plate-buckling, which are often shown in accelerated cooled plate, were determined from this stress. Mean temperature in through thickness direction and temperature difference in width direction are considered in the model to simplify the calculation. The temperature and stress distribution changes caused by phase transformation are involved in terms of the effective specific heat and the effective thermal expansion coefficient. With the model, accelerated cooling of 10mm(t) $^{*}$3000mm(w) plate was simulated. The condition of accelerated cooling was .deg. C/sec from just after hot rolling to 500.deg. C. The initial temperature-difference ratio, .DELTA.Tr, in width direction is an important factor in evaluating the stress distribution. When .DELTA.Tr is 0.08, buckling occurs during cooling and 7kgf/m $m^{2}$ of residual stress develops at the edge of plate. To secure the flatness, .DELTA.Tr should be less than 0.07. Small scaled cooling test was conducted to verify the exactness of the model and the results proved the usefulness of this numerical analysis model.l.

A Convergent Investigation on the Thermal Analysis due to Heat Generation of Laptop (노트북 열발생에 따른 열해석에 관한 융합연구)

  • Choi, Kye-Kwang;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.11 no.11
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    • pp.189-194
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    • 2020
  • In this study, the durability on heat was considered through the thermal stress analyses on models A, B, and C of laptops. Model A is an integral part, indicating that the heated keyboard showed the highest temperature and the monitor part far from the heated one showed the coldest. In models B and C, only the heated keyboard parts are modeled, so it can be seen that they get hot overall. In the case of model A, the thickness of the laptop keyboard was thicker, but there were the most deformations, while model C had the thinnest thickness with the smallest stress and deformation. Model B had the highest stress but relatively little deformation. It is considered that the result of thermal analysis in this study can be used to make the latest efficient design of durable laptop. The durability of laptop against the heat can be evaluated by applying this study result to the laptop. And it is seen that the result can be the design of laptop with strength and the aesthetic convergence.

Analysis of Thermo-Acoustic Emission from Damage in Composite Laminates under Thermal Cyclic Loading (열하중을 받는 복합재료 적층판의 손상에 대한 열-음향방출해석)

  • Kim, Young-Bok;Min, Dae-Hong;Lee, Deok-Bo;Choi, Nak-Sam
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.3
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    • pp.261-268
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    • 2001
  • An investigation on nondestructive evaluation of thermal stress-nduced damage in the composite laminates (3mm in thickness and $[+45_6/-45_6]_s$ lay-up angles) has been performed using the thermo-acoustic emission technique. Reduction of thermo-AE events due to repetitive thermal load cycles showed a Kaiser effect. An analysis of the thermo-AE behavior determined the stress free temperature of composite laminates. Fiber fracture and matrix cracks were observed using the optical microscopy, scanning electron microscopy and ultrasonic C-sean. Short-Time Fourier Transform of thermo-AE signals offered the time-frequency characteristics which might classily the thermo-AE as three different types to estimate the damage processes of the composites.

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Fatigue Evaluation of District Heat Pipes based on the Measured Data (실데이터 분석을 통한 지역난방 열배관의 피로안전성 평가)

  • Park, Jin-Eun;Kyung, Kab-Soo;An, Yong-Mo;Kwon, Soon-Cheol
    • Journal of Korean Society of Steel Construction
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    • v.23 no.5
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    • pp.569-579
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    • 2011
  • Heating pipes, which are among the main equipment in district heating systems, can be classified into supply and return pipes. Because when the district heating transmission pipe, which is charged with district heating in small to medium-size cities, is under thermal stress during temperature variances in heating water, it suffers from the fatigue phenomenon caused by the thermal stress, according to the number of its service years. District heatingpipes have shown various characteristics according to the operating condition of the service connections, and the irregular temperature variance has had a bad influence on fatigue heating pipes. Therefore, in this study, a field test on laid heating pipes was performed, and the data for each region were analyzed. Also, the fatigue safety of district heating pipes was evaluated via cycle-based evaluation and stress-based evaluation.

Numerical Analysis for Temperature Distribution and Thermal Stresses in a Turbocharged Large CNG Engine Piston (터보과급 대형 CNG기관 피스톤의 온도분포와 열응력 해석)

  • Kim, Yang-Sul;An, Su-Chul
    • Journal of the Korean Institute of Gas
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    • v.12 no.4
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    • pp.58-62
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    • 2008
  • The purpose of this paper is to establish a standard finite element analysis model of a piston by carrying out three dimensional modeling of a series six-cylindered CNG engine's piston to forecast temperature distribution at stationary state and the following thermal stress and variation, and cross checking it with existing analysis. Also, in order to evaluate the affects of the cooling system to the piston's heat load, the paper analyzed piston's temperature and thermal stress distribution according to the cooling water temperature changes and the following variations. As a result, the maximum temperature was found at the center of the crown in the piston and the maximum thermal stress occurred from the lower part of the piston.

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An Analysis of Thermal Stress and Angular Distortion in Bead-on-Plate Welding Incorporating Constrained Boundary Conditions (판재의 비드 용접에서 구속경계조건을 적용한 열응력 및 각변형 해석)

  • 배강열;최태완
    • Journal of Welding and Joining
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    • v.17 no.1
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    • pp.104-115
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    • 1999
  • There have been many studies on the two dimensional thermo-elasto-plastic analysis in welding process, mostly from viewpoint of residual stresses. In this study, the temperature distribution, transient thermal stress, and angular distortion during bead-on-plate gas metal arc welding of rectangular plates were analyzed by using the finite element method. A nonlinear heat transfer analysis was first performed by taking account of the temperature-dependent material properties and convection heat losses on the surface. This was followed by a thermo-elasto-plastic stresses and distortion analysis that incorporates the constrained boundary condition of the two dimensional solution domain to get the three dimensional size effect of the plate. The constrained boundary conditions adopted in this study were the constant displacement condition over the whole two dimensional section for axial movement in the welding direction, and the force boundary condition for rotational movementof the domain around the axis of the welding direction. It could be revealed that the theoretical predictions of the angular distortion have an improved agreement with the experimentally obtained data presented in the previous study.

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Convergent Analysis through Durability by Thermal Stress at Drum Brake (드럼 브레이크에서의 열응력에 의한 내구성을 통한 융합적 분석)

  • Oh, Bum-Suk;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.11 no.5
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    • pp.139-144
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    • 2020
  • In this study, a simulation analysis on the drum itself and the brake was examined. And the analysis results were obtained by investigating the thermal analysis results and the durability through structural analysis. Through the thermal stress and structural analyses on the lining under the force due to the brake cylinder, the drum inside under the force due to the expansion of the lining and the drum under the force due to the rotation of the axis, it was confirmed at which part the amounts of equivalent stress and deformation became large. If applied to the brake disc design by combining the results of this study, it is considered to be large utilization at increasing the prevention against the thermal deformation and its durability. The results of this study can be usefully applied to the durability design that can withstand the thermal stress in the drum brake. By applying the durability analysis at the seam of railroad track by season, this investigation result is seen to be favorable as the convergent research applied to the aesthetic design.

Study on the Mechanical Characteristics of the Eco-Solid Insulator due to the thermal stress (열응력에 의한 친환경 고체 절연체의 기계적 특성에 관한 연구)

  • Byeon, Jeong-Mu;Lee, Jea-Gul;Kim, Young-Geun;Lee, Seog-Won
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1264-1265
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    • 2011
  • 본 논문은 가스 절연 차단기를 대체하는 고체 절연체의 성형 시 발생하는 집중 열응력에 의한 고체 절연체의 기계적 특성에 관한 연구 결과이다. 친환경 문제가 대두되고 전기 산업에서 고객은 좀 더 안정적이고 안전한 전기 공급이 필요시 됨에 따라서 고체 절연 개폐기 및 차단기의 수요가 늘어남에 따라 고체 절연체의 생산 불량률이 이슈화가 되고 있다. 특히 성형 시 발생되는 열응력 및 거동으로 인하여 절연체의 균열 및 내부 진공 인터럽터의 파손 등으로 경제적 비용 손실의 문제가 발생하게 되어 집중 응력을 피할 수 있는 합리화 구조에 대한 연구가 진행되었다.

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