• Title/Summary/Keyword: 열팽창 변형

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Study on Dimensional Change in Wire Product During Wire-Drawing Process (선재 인발공정에서 인발제품의 선경변화에 대한 연구)

  • Moon, Chang-Sun;Kim, Nak-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.7
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    • pp.723-730
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    • 2012
  • During the cold wire-drawing process, the diameter of a wire is reduced and the length of the wire is increased as the wire passes through the die. The pressure and sliding motion at the interface between the wire and die cause elastic recovery of the workpiece and friction and wear on the die. In addition, wire deformation and frictional heating raise the temperature of the wire and die, resulting in difficulty in manufacturing the drawn products according to a designated inner diameter of the die, deviating from the designated dimension or the inner diameter of the die. In this study, considering the die temperature distribution, the effects of dimensional changes of the drawn products were analyzed quantitatively; these changes are caused by the elastic deformation of the die, the elastic recovery of the workpiece, and the thermal deformation of both the die and the workpiece. It was confirmed that the elastic recovery of the workpiece influenced these changes the most. The initial dies considering these factors could avoid deviation from the designated dimension, and the desired drawn products were obtained by using the designed initial drawing dies.

Design and manufacturing technique for a curved composite actuator, LIPCA with improved actuation force and displacement (향상된 작동력 및 변형량을 갖는 곡면형 복합재 작동기(LIPCA) 설계 및 제조기법)

  • 윤광준;박훈철;신석준;김주식
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.135-138
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    • 2000
  • 본 논문에서는 열팽창계수(CTE)가 거의 없는 카본게폭시, PZT 세라믹 박판, 그리고 열팽창계수가 큰 글래스/에폭시 층으로 이루어진 곡면형 복합재료 작동기(LIPCA)의 설계, 제작 및 성능실험에 대한 연구성과를 제시하고 있다. LIPCA의 른 요점은 기존 THUNDER의 성능을 유지하면서 이를 경량화 하기 위하여 THUNDER의 금속 층을 상대적으로 가벼운 섬유 강화 복합재료로 대체하는 것이다. 이러한 경량화 작업으로 LIPCA는 기존 THUNDER 보다 약 30~40% 정도의 무게를 감소시킬 수 있으며, 복합재료의 특성에 따라 설계의 유연성을 가질 수 있는 장점이 있다. 또한, 에폭시 수지를 사용함으로써 접착제 없이 평판 몰드에서 오토클레이브에서 177$^{\circ}C$로 경화되어, 탈형된 후 충분한 곡률을 형성하였다. 작동 성능 실험에서, LIPCA는 기존 THUNDER보다 작동변위가 향상됨을 보였다.

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A Study on the Measurement for the Recovery Stress of Intelligent Composite by Experiment (실험법에 의한 지능성 복합체의 회복응력 측정에 관한 연구)

  • Hawong, Jai-Sug;Lee, Hyo-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.4
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    • pp.515-523
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    • 2003
  • Shape memory is physical phenomenon which a platically metal is restored to its original shape by a solid state phase change by heating. TiNi alloy the most effective material in the shape memory alloy(SMA). To study(measure) recovery stress of intelligent composite. Ti50-Ni50 shape memory matrix with prestrain SMA fiber. When SMA fiber of the intelligent composite is heated over austenite starting temperature(As) by electric heating. a recovery stress are generated. The recovery stress of the intelligent composite was measured by strain gage or photoelastic experiment. Measuring method of recovery stress by photoelastic experiment was developed in this research. It was certified that photoelastic experiment was more effective and more precise than strain gage method in the measurement of recovery stress.

A Study on the Micro-mechanical Characteristics of Titanium Metal Matrix Composites (티타늄 금속기 복합재료의 미시-기계적 특성에 관한 연구)

  • 하태준;김태원
    • Composites Research
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    • v.17 no.1
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    • pp.47-54
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    • 2004
  • Vacuum hot pressing has been used for the development of titanium metal matrix composites using foil-fiber-foil technique. Subsequent micro-mechanical characteristics of the composites are then investigated by means of several experimental methods. The levels of consolidation, together with mechanism based failure processes of the materials have been analyzed by employing a thermo-acoustic emission technique. As shown by the results, fiber strength degradation occurs during the consolidation, and particularly residual stresses results from the thermal expansion mismatch between fiber and matrix materials during cooling process are incorporated in the changes of mechanical properties of the finished products. In industrial applications, both qualitative and quantitative evaluations of the material-mechanical characteristics are particularly important, and therefore must be included in process development. The present paper represents a methodology by which this can be achieved.

Development of a Thermoplastic Composite Parabolic Antenna Reflector using Automated Fiber Placement Method (자동섬유적층법을 이용한 열가소성 복합재료 접시형 안테나 반사판 개발)

  • Kim, Jin-Bong;Kim, Tae-Wook
    • Composites Research
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    • v.19 no.1
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    • pp.15-21
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    • 2006
  • It is very difficult to make complex 3 dimensional curved-shape composite laminates using the advanced unidirectional composite prepregs. This study shows development process of subscale composite parabolic antenna reflector using unidirectional AS4/PEEK prepreg tapes. The AS4/PEEK thermoplastic composite materials are known to have good thermal and chemical stabilities in addition to their high specific strength and modulus. Various lamination methods were investigated through finite element analyses to make up the laminate design of the reflector. The automated fiber placement method was used to fabricate the reflector. The thermal expansion test using full-bridge strain gage circuits was done to verity the performance of the composite product.

Residual Stresses Analysis due to Volumetric Changes in Long-term Autogenous Expansive Concrete (장기팽창성 콘크리트의 체적변화에 의한 잔류응력 해석)

  • Cha, Soo-Won;Jang, Bong-Seok;Oh, Byung-Hyun
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.22 no.6
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    • pp.617-625
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    • 2009
  • This study is devoted to the problems of thermal and autogenous expansion stresses in order to avoid cracking using chemically prestressing method. The chemical prestress can be induced by autogenous expansion characteristics of MgO concrete made in specific burning temperature. The volume change induced cracking has great influence on the long-term durability and serviceability. To evaluate risk of cracking, the computer programs for analysis of thermal and autogenous expansion stresses were developed. In these 3-D finite element procedures, long-term autogenous expansive deformation is modeled and its resultant stress is calculated and then verified by comparison with manual calculation results. In this study, the stress development is related to thermal and autogenous expansive deformation. Using the developed program, residual stresses of MgO concrete were compared and analysed in the example From the numerical results it is found that long-term, and temperature dependent expansive concrete with light-burnt MgO is most effective in controlling the risk of cracking of mass concrete because it has high temperature for long period. The developed analysis program can be efficiently utilized as a useful tool to evaluate the thermal and autogenous expansion stresses in mass concrete structures with lightly burnt MgO.

The Measurement of Real Deformation Behavior in Pilot LNG Storage Tank Membrane (Pilot LNG저장탱크 멤브레인 실 변형 거동 측정)

  • Kim Y.K.;Yoon I.S.;Oh B.T.;Rong S.H.;Yang Y.M.;Kim J.K.
    • Journal of the Korean Institute of Gas
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    • v.9 no.3 s.28
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    • pp.27-31
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    • 2005
  • The membrane to be applied inside of the LNG storage tank is provided with corrugations to absorb thermal contraction and expansion caused by LNG temperature and pressure changes. It is very important to measure their thermal strains under LNG temperature by analytical and experimental stress analysis of the membrane. We have developed a stress measurement system using strain gages and measured the strain during cooldown and storing the LNG. We also analyzed the measured data by comparison with the FEM data.

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The Problems of Shotcrete and Revegetation Methods according to Slope Direction (숏크리트 및 식생공의 사면방향에 따른 유지관리상의 문제점)

  • Bae, Sung-Woo;Shin, Chang-Gun;Park, Jae-Young;Jang, Bhum-Soo
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.1309-1314
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    • 2010
  • 우리나라는 전 국토의 70%가 산지로 구성되어 있어 도로준설 시 절토사면이 필연적으로 발생한다. 그러므로 사면의 안정성확보를 통해 인명피해와 경제적 손실을 막기 위해 보호 및 보강공을 실시하게 된다. 표면보호공법은 절토사면이 조사시점을 기준으로 안전율을 확보하고 있으나, 향후 우수나 풍화진행 등으로 안전율의 감소 방지와 예상치 못한 낙석 등에 대처하기 위한 공법이다. 그러나 식생공, 숏크리트 등의 표면보호공법 시공시 경사방향에 따른 일조량의 차이로 인해 구조물들의 변형 및 유지관리상의 문제점을 야기하고 있다. 식생공의 경우 사면방향이 북향일 경우 일조량의 부족으로 식생들이 정착을 하지 못하게 되고, 이때 사면은 표면보호기능이 상실되어 우수나 풍화진행 등으로 안전율이 감소하게 된다. 숏크리트의 경우는 남향의 사면에서 주간에 일조량이 과할 경우 열에 의해 팽창되고 주?야간 팽창 수축을 반복하여 대류열차에 의한 균열이 발생하게 된다. 이때 숏크리트가 파손되어 도로로 유입시 교통안전에 위협을 가하기도 한다. 이에 본 연구에서는 사면방향에 따른 표면보호공법 선정시 문제점을 논의해 보고 그 방안을 모색하고자 한다.

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Evaluation of Properties of 80, 130, 180 MPa High Strength Concrete at High Temperature with Heating and Loading (고온가열 및 하중재하에 따른 80, 130, 180 MPa 초고강도콘크리트의 역학적특성평가)

  • Choe, Gyeong-Cheol;Yoon, Min-Ho;Lee, Tae-Gyu;Lee, Seong-Hun;Kim, Gyu-Yong
    • Journal of the Korea Concrete Institute
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    • v.25 no.6
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    • pp.613-620
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    • 2013
  • Concrete has been recognized as a material which is resistant to high temperatures, but chemicophysical property of concrete is changed by the high temperature. So, mechanical properties of concrete may be reduced. Because of this, standards and researches on the degradation of the mechanical properties of concrete at high temperatures have been presented. However, research data about the state that considering the loading condition and high-strength concrete is not much. Therefore, this study evaluated the high-temperature properties of high-strength concrete by loading condition and elevated temperature. The stress-strain, strain at peak stress, compressive strength, elastic modulus, thermal strain and the transient creep are evaluated under the non-loading and $0.25f_{cu}$ loading conditions on high strength concrete of W/B 12.5%, 14.5% and 20%. Result of the experiment, decrease in compressive strength due to high temperature becomes larger as the compressive strength increases, and residual rate of elastic modulus and compressive strength is high by the shrinkage caused by loading and thermal expansion due to high temperature are offset from each other, at a temperature above $500^{\circ}C$.

LCD Glass strain Simulation For Large Size Imprint Equipment (대면적 임프린트 장비를 위한 LCD Glass 변형 시뮬레이션 연구)

  • Song, Young-Joong;Shin, Dong-Hoon;Im, Hong-Jae;Jang, Si-Yeol;Lee, Kee-Sung;Jeong, Jay-Il
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1626-1631
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    • 2007
  • The purpose of the study is to simulate the displacement of the LCD glass during process of a large size imprint. During this process, a small temperature variation makes thermal stress, which causes the horizontal variation of mold and glass. During alignment process to fix the LCD glass on a alignment stage, the vertical displacement is made by the absorption pressure and the shear stress. This study simulates the horizontal displacement of mold and glass due to temperature variation, the vertical displacement depending on the shape of absorption surface fixing the LCD glass in the alignment process, and the horizontal and vertical displacement which occurs in the LCD glass at the alignment process. Algor which is a FEM code for a framework simulation was applied. Temperature variation above ${\pm}$ $0.1^{\circ}C$ on mold and glass causes the horizontal displacement of 150nm due to thermal expansion. The vertical displacement due to the circular is ten times of the case of rectangular absorption nozzle. The displacement of the LCD glass in the alignment process is about 49nm.

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