• Title/Summary/Keyword: 열판

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A NUMERICAL STUDY ON THERMAL DESIGN OF A LARGE-AREA HOT PLATE FOR THERMAL NANOIMPRINT LITHOGRAPHY (나노임프린트 장비용 대면적 열판 열설계를 위한 수치 연구)

  • Park, G.J.;Lee, J.J.;Kwak, H.S.
    • Journal of computational fluids engineering
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    • v.21 no.2
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    • pp.90-98
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    • 2016
  • A numerical study is conducted on thermal performance of a large-area hot plate specially designed as a heating and cooling tool for thermal nanoimprint lithography process. The hot plate has a dimension of $240mm{\times}240mm{\times}20mm$, in which a series of cartridge heaters and cooling holes are installed. The material is stainless steel selected for enduring the high molding pressure. A numerical model based on the ANSYS Fluent is employed to predict the thermal behavior of the hot plate both in heating and cooling phases. The PID thermal control of the device is modeled by adding user defined functions. The results of numerical computation demonstrate that the use of cartridge heaters provides sufficient heat-up performance and the active liquid cooling in the cooling holes provides the required cool-down performance. However, a crucial technical issue is raised that the proposed design poses a large temperature non-uniformity in the steady heating phase and in the transient cooling phase. As a remedy, a new hot plate in which heat pipes are installed in the cooling holes is considered. The numerical results show that the installation of heat pipes could enhance the temperature uniformity both in the heating and cooling phases.

Micro Sensor Away and its Application to Recognizing Explosive Gases (마이크로 센서 어레이 제작 및 폭발성 가스 인식으로의 응용)

  • 이대식;이덕동
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.40 no.1
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    • pp.11-19
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    • 2003
  • A micro sensor array with 4 discrete sensors integrated on a microhotplate was developed for identifying the kinds and quantities of explosive gases. The sensor array consisited of four tin oxide-based thin films with the high and broad sensitivity to the tested explosive gases and uniform thermal distribution on the plate. The microhotplate, using silicon substrate with N/O/N membrane, dangling in air by Al bonding wires, and controlling the thickness by chemical mechanical process (CMP), has been designed and fabricated. By employing the sensitivity signal of the sensor array at 40$0^{\circ}C$, we could reliably classily the kinds and quantities of the explosive gases like butan, propane, LPG, and carbon monoxide within the range of threshold limit values (TLVs), employing principal component analysis (PCA).

Fire Retardant Treatment to the Plywood with Di-ammonium Phosphate [(NH4)2 HPO4](I) -Hot and Cold Soaking Treatment and Redrying of Treated Plywood by Hot Platen- (제2인산(第二燐酸) 암모늄에 의한 합판(合板)의 내화처리(耐火處理)(I) -온냉침지처리(温冷浸漬處理)와 열판(熱板)에 의한 처리합판(處理合板)의 재건조(再乾燥) -)

  • Lee, Phil Woo;Chung, Woo Yang
    • Journal of Korean Society of Forest Science
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    • v.60 no.1
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    • pp.30-36
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    • 1983
  • Plywood, the representative interior decorative or structural material, is so inflammable that it may cause big fires. Therefore, it is required inevitably to manufacture the "Fire retardant treated plywood", and it will be a study on the redrying of treated plywood that we ought to solve. This study was carried out to investigate the absorption of 20% $(NH_4)_2HPO_4$ solution into the soaked plywoods by hot/cold soaking for 3/3, 6/3, 9/3 and 12/3 hours and to study drying process with drying curves and drying rates by press-drying at the platen temperature of 130, 145, 160 and $175^{\circ}C$. Solution absorption of plywoods in hot/cold soaking method increased steadily with the prolonged soaking time, and water absorption is higher than DAP absorption, and then chemical retention (DAP) exceeded the minimum retention [$1.125kg/(30cm)^3$] even in the shortest soaking treatment. Drying curves of water-soaked plywoods inclined more steeply than those of DAP soaked plywoods. And the drying proceeded rapidly with the increase in platen temperature and terminated in 2.5-4 minutes at the temperature of 160 and $170^{\circ}C$. Drying rate also increased generally with the increase of platen temperature. So it was at $175^{\circ}C$ in DAP-soaking and at $160^{\circ}C$ in water-soaking when the drying rate became above 10%/min.

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Study on Press-drying of Sapwood and Heartwood of Oak (상수리나무 변재(邊材)와 심재(心材)의 열판건조(熱板乾燥)에 관(關)한 연구(硏究))

  • Jung, Hee Suk;Lee, Phil Woo
    • Journal of Korean Society of Forest Science
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    • v.36 no.1
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    • pp.26-32
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    • 1977
  • Press drying was used on sapwood and heartwood of oak (Qercus acutissima Carruthers) to find profitable means of drying low grade logs. This study was designed to investigate the process of press drying considering core temperature, current moisture content, drying rate, drying time, final moisture content, dimensional change and drying defects. The drying tests were conducted using 1.5 centimeter thick material at platen temperature of $175^{\circ}C$ and pressure of 35psi. The results were summarized as fallows. 1. Core temperature was divided into three stages of drying characterized by initial heating period, plateau temperature, and period of rising core temperature. Plateau temperature of heartwood material was higher and longer than that of sapwood material. 2. The predicting equation for change in drying rate of sapwood material was log y=-2.7925-0.0811x as function of time. That of heartwood material was log y=-3.3382-0.0468x. 3. Sapwood material reduced the moisture content from 59 to 2.5 percent in 45minutes. Heartwood material reduced the moisture content from 64 to 3.3 percent in 55 minutes. 4. Shrinkage during press drying were 20.4 percent in thickness direction and 2.5 percent in width direction. Recovery on equilibrium conditioning at 65 percent relative humidity and temperature of $20^{\circ}C$. were 11.4 percent in thickness direction and 49.4 percent in width direction. 5. Heartwood material developed severe honeycombing and moderate checking. The sapwood material dried without honeycombing, checking and collapse. All material kept wood flat.

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Studies on Press Drying of Fire-Retardant Treated Plywood (내화처리합판(耐火處理合板)의 열판건조(熱板乾燥)에 관(關)한 연구(硏究))

  • Kim, Jong Man
    • Journal of Korean Society of Forest Science
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    • v.56 no.1
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    • pp.1-25
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    • 1982
  • Plywood used for construction as a decorative inner material is inflammable and can cause fire accidents. causing destruction of human life and property. To diminish the fire disaster, fire retardant plywood is indeed required. In the methods of manufacturing the fire retardant plywood, a soaking method is occasionally used. However after soaking plywood into fire retardant chemical solutions redrying of soaked plywood is of the utmost importance. In this study 3.5mm and 5.0mm thickness plywoods were selected for fire retardant treatment. Treating solutions were prepared for 20% dilute solutions of ammonium sulfate, monoammonium phosphate, diammonium phosphate, borax-boric acid minalith, and water solution, 1-, 3-, 6-, and 9 hour-soaking treatments in borax-boric acid and minalith, and 6- and 9 hours in the other chemicals were applied and after the treatment hot drying was applied to treated plywoods at $90^{\circ}C$, $120^{\circ}C$ and $150^{\circ}C$ of press temperature. Drying rates, drying curves, water absorption rates of fire retardant chemicals, weight per volume and fire retardant degree of plywood were investigated. The results may be summarized as follows: 1) In the 9 hours-soaking treatment of fire retardants by hot and cold bath method, the chemical retentions of 3.5mm thickness plywood could be attained within the range ($1.125-2.25kg/(30cm)^3$) of minimum retention specification as follows: $1.353kg/(30cm)^3$ in monoammonium phosphate, $1.331kg/(30cm)^3$ in diammonium phosphate, $1.263kg/(30cm)^3$ in ammonium sulfate, $1.226kg/(30cm)^3$ in borax-boric acid. But the chemical retention, $0.906kg/(30cm)^3$, in minalith could not be attained within the range of minimum retention specification. And also in case of 5.0mm thickness plywood, chemical retentions, as $1.356kg/(30cm)^3$ and $1.166kg/(30cm)^3$ respectively, of ammonium sulfate and diammonium phosphate could be attained within the range minimum retention specification, but the other fire retardant chemicals could not. 2) In the 6- and - hours-soaking treatments of 3.5mm and 5.0mm thickness plywood, the drying curve sloped of chemical treated plywood was smaller than that of water treated. The drying rate related to thickness of treated plywood, was about three times as fast in 3.5mm thickness plywood compared with 5.0mm thickness plywood. 3) In the treatment at $120^{\circ}C$ of hot platen temperature, the drying rates of chemical-treated plywood showed the highest quantity in diammonium phosphate of 3.5mm and 5.0mm thickness plywood. But the drying rate of water treated plywood was highest during the 6- and 9 hours-soaking treatments. 4) The drying rate remarkably increased with proportion to increase of the platen temperature, and the values were respectively 1.23%/min., 6.54%/min., 25.75%/min. in hot platen temperature of $90^{\circ}C$, $120^{\circ}C$, $150^{\circ}C$ in 3.5mm thickness plywood and 0.55%.min., 2.49%/min., 8.19%/min. in hot platen temperature of $90^{\circ}C$, $120^{\circ}C$, $150^{\circ}C$ in 5.0mm thickness plywood. 5) In the fire retardant degree of chemical treated plywood, the loss in weight was the smallest in diammonium phosphate, next was in monoammonium phosphate and ammonium sulfate, and the greatest was in borax-boric acid and minalith. And the fire-retardant effect in burning time, flame-exhausted time and carbonized area were greatest in diammouniun phosphate, next were in monoammonium phosphate and ammonium sulfate, and the weakest were in borax-boric acid and minalith.

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Development of Heat Plate on Butt Welding for PE pipes (PE 배관 맞대기 융착을 위한 열판의 개발)

  • Jin, Hyeong-Guk;Kim, Jae-Seong;An, Dae-Hwan;Lee, Bo-Yeong
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.292-294
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    • 2006
  • Many processes have been introduced to join PE pipes, but most of these methods have lots of disadvantages such as costs and lack of reliability, etc. Recently due to the benefits of cost, safety and reliability, the butt welding has been paid much attention to joint PE pipes. In case of butt welding, the heat plate which is used to melt PE pipes is the most critical equipment. In this study, after developing the heat plate of new shape, the PE double wall pipes with misalignments were butt-welded by using the conventional and developed heat plates and comparison of weld-zones and tensile test was performed. As the results of tensile test, weld-zones using developed heat plate have strength of $147.7{\sim}251.0%$ of weld-zones using conventional heat plate.

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Development of 22,000Ton Hydraulic Press for the Forming of Heat Plate with Ultra-Large Size (초대형 열교환기용 열판 성형을 위한 22,000Ton급 유압 프레스 개발)

  • Lim S. J.;Park H. J.;Yoon D. J.;Kim E. Z.;Lim H.;Na K. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.166-169
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    • 2001
  • 22,000 Ton hydraulic press was developed using wire winding method. The hydraulic press consists of three piece of frame type. The outer layers of yoke-column frame and main cylinder linear were wound with piano wire(1mm${\times}$4mm) under controlled tension and the total length of wound wire was about 450Km. The developed hydraulic press is used for the forming of heat plate with ultra-large size. To obtain large force with relative small apparatus, high pressure of $1,500 Kgf/cm^2$ was supplied to main cylinder through pressure amplification by booster pump. Therefore sealing technique of main cylinder is so crucial that the seals were made of mitre ring type with super-elastic metal. The press total weight is about 150 tons, which is quite light and compact relative to that of conventional hydraulic press.

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Study on Press-drying and Air-drying of Italian Poplar Rotary Veneer (이태리포플러 로타리 단판(單板)의 열판건조(熱板乾燥)와 천연건조(天然乾燥)에 관(關)한 연구(硏究))

  • Jung, Hee-Suk;Shim, Chong-Supp
    • Journal of the Korean Wood Science and Technology
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    • v.10 no.3
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    • pp.167-167
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    • 1982
  • Italian poplar (Populus euramericana) rotary veneers were press-dried and air-dried to study drying curves, thickness shrinkage and width shrinkage of them under several drying conditions such as drying temperatures and veneer thicknesses. The results of the study are summarized as follows; 1. In press-drying, drying times from green condition to about final moisture content of 10 percent with veneer thickness of 0.6mm by platen temperatures required about 10 minutes at platen temperature of $100^{\circ}C$, 3 minutes at $110^{\circ}C$, 1 minute at $120^{\circ}C$ and $130^{\circ}C$, respectively. 2. In press, drying, drying times from green condition to about final moisture content of 10 percent by veneer thicknesses required 2 minutes at veneer thickness of 0.6mm, 4 minutes at 1.2mm,6 minutes at 1.8mm and 9 minutes at 3.6mm, respectively. 3. In air-drying, drying times from green condition to air-dried moisture content by veneer thicknesses required 15 hours at veneer thickness of 0.6mm, 18 hours at 1.2mm and 23 hours at 2.4mm, respectively. 4. Thickness shrinkage of press-drying was remarkably greater than that of air-drying, but width shrinkage of press-drying was rather smaller. 5. Difference of thickness shrinkage among platen temperatures was insignificant, and width shrinkage at platen temperature of $130^{\circ}C$ was the least.

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Construction of the TLD Readout System Using the Personal Computer and Its Characteristics (PC를 이용한 TLD 판독장치의 제작과 특성조사)

  • U, Hong;Kang, Hee-Dong;Kim, Do-Sung
    • Journal of Sensor Science and Technology
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    • v.7 no.5
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    • pp.342-349
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    • 1998
  • A multipurpose TLD readout system for radiation dosimetry and thermoluminescence study is constructed and its characteristics are investigated. The thermoluminescent lights are measured by a PM tube and the current-to-frequency converter. TLDs are heated by platinum heater and the heating rate is linearly varied. Measurement of the glow curve and control of the whole system have been done by a personal computer equipped with an interface board. The automatic gain control can be done by the control software. The lower detection limit of the system is about $10\;{\mu}Gy$ and dose response is linear.

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A study on the Butt-welding Characteristic of PVC and PE Pipe (PVC(Polyvinyl Chloride) 하수도관의 맞대기 융착 용접에 대한 연구)

  • An, Ju-Seon;Nam, Jun-Young;Lee, Sang-Yun;Lee, Bo-Young
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.62-62
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    • 2010
  • PVC(Polyvinyl Chloride)와 HDPE(High-density Polyethlene) 하수도관은 수많은 고분자 재료 중에도 높은 기계적 강도를 가지며, 광범위하게 사용되고 있다. 하지만, PVC와 HDPE 하수관을 연결하기 위해 소모 접착제나 고무링 이용한 소켓 방법 이음 방법은 낮은 수밀성과 기계적 강도로 오 폐수의 누수가 발생되고, 이것이 흙에 스며들어 지하수, 하천 및 토양을 오염시키고 있다. 따라서, 대안으로 최근에는 열판을 이용한 맞대기 융착 용접을 PE 하수도 관에 제한적으로 적용하여 시공하고 있다. 그러나, PVC 하수관은 열을 가할 시 열에 의한 민감한 거동으로 인해 맞대기 융착 용접법이 적용되지 못하고 있는 실정이다. 따라서 본 연구에서는 하수도 관 중, 국내에서 가장 많이 사용되고 있는 내 충격 PVC 하수도관과 HDPE 이중 벽관의 DSC(Diffential Scanning Calorimeter), TGA(Thermogravimetric analyzer), TMA(Thermomechanical Analysis), DMA(Dynamic Mechanical Analysis) 분석으로 온도에 따른 열적 거동을 분석하여, 적절한 융착 온도 조건을 제시하였다. 또한 접합강도 향상을 위한 이음부 설계를 제안하여, 융착 용접 특성을 평가하였다.

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