• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.10a
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• pp.449-453
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• 2000

In metal cutting, the machining accuracy is more affected by thermal errors than by geometric errors. This paper models of the thermal errors for error analysis and develops on-the-machine measurement system by which the volumetric error are measured and compensated. The thermal error is modeled by means of angularity errors of a column and thermal drift error of the spindle unit which are measured by the touch probe unit with a star type styluses, a designed spherical ball artifact, and five gap sensors. In order to analyze the thermal characteristics under several operating conditions, experiments performed with the touch probe unit and five gap sensors on the vertical and horizontal machining centers.

• Bulletin of the Society of Naval Architects of Korea
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• v.11 no.1
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• pp.35-44
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• 1974

열박음(shrink fitting)으로 인(因)한 동심형(同心形) 구멍을 가진 복합(複合)실린더의 과도적(過渡的) 온도분포(溫度分布), 열응력(熱應力) 및 열변형도(熱變形度)를 이론해석(理論解析)하였다. 온도분포해석(溫度分布解析)에서 외부(外部) 실린더는 균일온도(均一溫度)로 가열(加熱)되어, 실온(室溫)의 내부(內部) 실린더와 접촉면(接觸面)에서 일어나는 열전도(熱傳導)에 의(依)하여 냉각(冷却)되고, 외부(外部) 표면(表面)은 대기중(大氣中)에 노출(露出)된 상태(狀態)로 취급(取扱)하였다. 열응력(熱應力)은 평면변형도조건(平面變形度條件)을 만족(滿足)하는 것으로 생각하였으며, 물성(物性)은 온도(溫度)에 무관(無關)한 상수(常數)로 취급(取扱)하였다. 온도분포(溫度分布)는 열전도문제(熱傳導問題)만을 고려(考慮)함으로서도 유효(有效)한 해(解)를 얻을 수 있으며 열응력(熱應力)은 접촉면(接觸面)에서부터 형성(形成)되며, 반경방향응력(半徑方向應力)은 시간(時間)이 경과(經過)함에 따라 압축응력(壓縮應力)이 증가(增加)하여 접촉면(接觸面)에서 최대치(最大値)를 갖고, 원주방향응력(圓周方向應力)은 접촉면(接觸面)에서 초기(初期)부터 거의 최종상태(最終狀態)와 같은 크기를 갖음을 알 수 있다. 균일온도분포(均一溫度分布)가 이루어지면 열응력(熱應力)의 형성(形成)은 완료(完了)되게 되며, 이때의 열응력(熱應力)의 크기와 분포경향(分布傾向)은 평면응력조건(平面應力條件)을 사용(使用)하였다는 사실(事實)을 고려(考慮)하면 $Lam\acute{e}$의 이론해(理論解)와 일치(一致)함을 알 수 있었다.

• Composites Research
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• v.19 no.1
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• pp.15-21
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• 2006

It is very difficult to make complex 3 dimensional curved-shape composite laminates using the advanced unidirectional composite prepregs. This study shows development process of subscale composite parabolic antenna reflector using unidirectional AS4/PEEK prepreg tapes. The AS4/PEEK thermoplastic composite materials are known to have good thermal and chemical stabilities in addition to their high specific strength and modulus. Various lamination methods were investigated through finite element analyses to make up the laminate design of the reflector. The automated fiber placement method was used to fabricate the reflector. The thermal expansion test using full-bridge strain gage circuits was done to verity the performance of the composite product.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.4
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• pp.12-18
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• 2002

Silicon on insulator(SOI) wafer is used in a variety of microsensor applications in which thermal deformations and other mechanical effects may dominate device Performance. One of major Problems associated with the manufacturing Processes of the microaccelerometer based on the tunneling current concept is thermal deformations and thermal stresses. This paper deals with finite element analysis(FEA) of residual thermal deformations causing popping up, which are induced in micrormaching processes of a microaccelerometer. The reason for this Popping up phenomenon in manufacturing processes of microaccelerometer may be the bending of the whole wafer or it may come from the way the underetching occurs. We want to seek after the real cause of this popping up phenomenon and diminish this by changing manufacturing processes of mic개accelerometer. In microaccelerometer manufacturing process, this paper intend to find thermal deformation change of the temperature distribution by tunnel gap and additional beams. The thermal behaviors analysis intend to use ANSYS V5.5.3.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.286-289
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• 1997

In the design of structure the forces acting on the structure are important parameter for noise and vibration control. However, in the complex structure, the forces at the injection pomt on the structure cannot be measured directly. Thus it is necessary to find out indirect force evaluation method. In thls paper forces have been measured with in-situ vibration responses and system information. Three existing techniques of indirect force measurement, viz. direct inverse, principal component analysis and regularization have been compared. It has been shown that multi-vibration responses are essential for the precise estimation of the forces. To satisfy those cond~tions, Rotary compressor is adopted as test sample, because it is very difficult to measurc the injection forces from internal excitat~on to shell. It has also been obtained that relatively higher force IS transmitted through three welding paths to the compressor shell. It shows a good agreement between direct and indirect force evaluation wlth curvature shell and plate and is investigated the possibility of force evaluation of rotary compressor as a complex structure.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.20 no.5
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• pp.541-546
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• 2011

This study was numerically investigated on thermal deformation of AC4C and AC7A aluminum alloy casting material for manufacturing the automobile tire mold. The metal casting device was used in order to manufacture the mold product of automobile tire at the actual industrial field. The temperature distribution and the cooling time of these materials were numerically calculated by finite element analysis. Thermal deformation with stress distribution was also calculated form the temperature distribution results. The thermal deformation was closely related to the temperature difference between the surface and inside of the casting. As shown by numerical analysis result, the thermal deformation of AC7A casting material became higher than AC4C casting material. In addition, the results of displacement and stress distributions appeared to be larger at the center parts of casting than on its sides because of the shrinkage caused by the cooling speed difference.

• Composites Research
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• v.31 no.6
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• pp.404-411
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• 2018

As the autoclave process progresses in a given cure cycle, residual stress in the composite product is induced by cure shrinkage of the resin. As a result, It generates the thermal deformation such as spring-in and warpage, and the inaccuracy of the final product increases. It is important to predict thermal deformation in aerospace parts which require precise fabrication. The research has been done on predicting and grasping curing process of composite material. In this study, the cure mechanism of composite materials according to the process is predicted through finite element analysis, and the effect of cure shrinkage on thermal deformation generated by the process is analyzed.

• Composites Research
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• v.33 no.4
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• pp.220-227
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• 2020

When curing the composite, the fibers have little thermal deformation, but the resin changes its properties with time and temperature, which leads to residual stress in the product. Residual stress is caused by the difference in the coefficient of thermal expansion of the fibers and resin during the curing process and the chemical shrinkage of the resin. This difference causes thermal deformation such as spring-in and warpage. Thermal deformation of composite structure is important issue on quality of product, and it should be considered in manufacturing process. In this study, a subroutine was developed to predict thermal deformation by applying 3-D viscoelastic model. The finite element analysis was verified by comparing the results of the plate analysis of the 2-D viscoelastic model. Spring-in of L-shaped structure was predicted and analyzed by applying the 3-D viscoelastic model.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.04a
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• pp.619-623
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• 1996

This paper proposes the thermal characteristics of motor integrated spindle on high precision lathe and investigates the thermal deformation and the running error of spindle. The deformation and the running error of spindle shaft are continuously measured by the gapsensor mounted on machine. The temperature distribution is measured bythe thermal vision system and the thermocouple. The results show that the running error of spindle is dependent on the rotational speed and the thermal deformation.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.969-974
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• 2002

Thermal characteristics according to the cooling methods are studied for the three type spindles with high frequency motor. For the analysis, three dimensional mode]s are built considering heat transfer characteristics such as natural and force convection coefficients. Unsteady-state temperature distributions and thermal deformations according to the cooling conditions are analyzed by using the finite element method.