• Title/Summary/Keyword: 열교환기 설계

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Development of Natural Gas Steam Reformier for Small Scale On-Site Production of Hydrogen (소규모 현장 생산 방식에 의한 수소 제조용 천연가스 수증기 개질기 개발)

  • Seo Dong Joo;Seo Yutaek;Seo Yong Seog;Park Sang Ho;Jeong Jin Hyeok;Yoon Wang Lai
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.264-267
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    • 2005
  • 수소의 소규모 분산 생산 기술은 본격적 인 수소 인프라가 도입되기 전에 연료전지 자동차의 수소 충 전용이나 분산 발전형 연료전지의 수소 공급을 위해 필요하다. 생산 용량은 수소 기준으로 $10\~100 Nm^3/hr$ 정도로 현재로선 천연가스의 수증기 개질법이 가장 경제적인 공정으로 알려져 있다. 소규모 생산에 따른 열효율 저하를 줄이 기 위해 단위 공정들이 통합된 컴팩트 개질 시스템의 개발이 필요하다. 핵심 기술인 컴팩트 리포머의 국산화 기술 확보를 위하여 $20 Nm^3/hr$용량의 동심관형 리포머를 설계, 제작하였다. 내부구조는 제작의 단순화를 고려하여 중첩된 동심관이 배열되었고 압력 손실과 열웅력 발생을 억제하도록 유로를 배치하였다. 수증기개질 반응에 필요한 반응열은 리포머 본체에 부착된 버너를 이용하여 공급하였다. 성능 측정을 위한 부속 기기로 상온 흡착식 탈황기, 폐열 회수형 수증기 발생기, 반응물 예열을 위한 열교환기, 생성 가스 응축기를 설계 제작하여 전체 리포밍 시스템을 구성하였다. 반응 온도 $680\~720^{\circ}C$, 탄소 대 수중기 비(S/C ratio) $2.7\~3.2$ 조건에서 수증기 개질 반응을 수행하였다. 해당 반응 조건에서 메탄 전환율 $89\%$ 이상, 저위 발열량 기준 개질 열효율 $70\%$ 이상을 달성하였고 개질 생성가스 내 수소의 최대 유량은 $23.4Nm^3/h$였다. 개발된 리포밍 시스템은 고순도 수소 생산이 필요한 경우, 수소 수율 향상을 위한 고온 수성 가스 전화 반응기를 통합 가능하도록 열교환기 구성을 조정할 수 있으며 용융 탄산염 연료전지와 같이 고온형 연료전지의 경우 $550^{\circ}C$ 이상으로 개질 생성 가스를 공급하도록 구성할 수도 있다. 향후 리포머 본체의 개질 효율 향상 및 장치 소형화, 부속 기기의 최적화를 통한 전체 리포밍 시스템 개선, 스케일 업 설계를 위한 엔지니어링 설계 패키지 구성을 계획하고 있다.

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A Study of Cooldown Performance of Shutdown Cooling System of Korea Next Generation Reactor (차세대 원자로 정지냉각계통의 냉각 성능에 대한 연구)

  • 유성연;이상섭
    • Journal of Energy Engineering
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    • v.8 no.4
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    • pp.525-532
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    • 1999
  • The standardized Korea Next Generation Reactor (KNGR) NSSS has developed in the basis of the ABB-CE System 80+ design concept. In this study, several regulatory requirements for the KNGR shutdown cooling system (SCS) operation are investigated. The purpose of this study is to establish the technical self-reliance for SCS design by supporting fundamental data such as SDCHX effective area and reactor CCW flow rate. Thermal power of KNGR would be increased to about 4,000 $MW_{th}$ in comparison with thermal power 2.825 $MW_{th}$ of UCN 3&4, therefore, SCS design data shall b recalculated by using the KDESCENT Code, which could evaluate cooling capability of SCS. It is found that SCS minimum flow rate is able to remove the primary sensible heat. Reviewing the major components such as heat exchanger, pump, value, and operating procedure, it is concluded as follows.

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Evaluation of Performance of Grouts and Pipe Sections for Closed-loop Vertical Ground Heat Exchanger by In-situ Thermal Response Test (현장 열응답 시험을 통한 수직 밀폐형 지중열교환기용 그라우트와 열교환 파이프 단면의 성능 평가)

  • Lee, Chul-Ho;Park, Moon-Seo;Min, Sun-Hong;Choi, Hang-Seok;Sohn, Byong-Hu
    • Journal of the Korean Geotechnical Society
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    • v.26 no.7
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    • pp.93-106
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    • 2010
  • In performing a series of in-situ thermal response tests, the effective thermal conductivities of six vertical closed-loop ground heat exchangers were experimentally evaluated and compared one another, which were constructed in a test bed in Wonju. To compare thermal efficiency of the ground heat exchangers in field, the six boreholes were constructed with different construction conditions: grouting materials (cement vs. bentonite), different additives (silica sand vs. graphite) and the shape of pipe-sections (general U-loop type vs. 3 pipe-type). From the test results, it can be concluded that cement grouting has a higher effective thermal conductivity than bentonite grouting, and the efficiency of graphite better performs than silica sand as a thermally-enhancing addictive. In addition, a new 3 pipe-type heat exchanger provides less thermal interference between the inlet and outlet pipe than the conventional U-loop type heat exchanger, which results in superior thermal performance. Based on the results from the in-situ thermal response tests, a series of economic analyses have been made to show the applicability of the new addictives and 3 pipe-type heat exchanger.

Investigation of Plugging and Wastage of Narrow Sodium Channels by Sodium and Carbon Dioxide Interaction (소듐과 이산화탄소 반응에 의한 소듐유로막힘 및 재료손상 현상 연구)

  • Park, Sun Hee;Min, Jae Hong;Lee, Tae-Ho;Wi, Myung-Hwan
    • Korean Chemical Engineering Research
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    • v.54 no.6
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    • pp.863-870
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    • 2016
  • We investigated the physical/chemical phenomena that a slow loss of $CO_2$ inventory into sodium after the sodium-$CO_2$ boundary failure in printed circuit heat exchangers (PCHEs), which is considered for the supercritical $CO_2$ Brayton cycle power conversion system of a sodium-cooled fast reactor (SFR). The first phenomenon is plugging inside narrow sodium channels by micro cracks and the other one is damage propagation referred to as wastage combined with the corrosion/erosion effect. Experimental results of plugging shows that sodium flow immediately stopped as $CO_2$ was injected through the nozzle at $300{\sim}400^{\circ}C$ in 3 mmID sodium channels, whereas sodium flow stopped about 60 min after $CO_2$ injection in 5 mmID sodium channels. These results imply that if pressure boundary of sodium-$CO_2$ fails a narrow sodium channel would be plugged by reaction products in a short time whereas a relatively wider sodium channel would be plugged with higher concentration of reaction products. Wastage by the erosion effect of $CO_2$ (200~250 bar) hardly occurred regardless of the kinds of materials (stainless steel 316, Inconel 600, and 9Cr-1Mo steel), temperature ($400{\sim}500^{\circ}C$), or the diameter of the $CO_2$ nozzle (0.2~0.8 mm). Velocities at the $CO_2$ nozzle were specified as Mach 0.4~0.7. Our experimental results are expected to be used for determining the design parameters of PCHEs for their safeties.

A Study on Heat Transfer Characteristics for Cross Flow Heat Exchanger of Staggered Arrangement (어긋나기배열 직교류 열교환기의 열전달특성에 관한 연구)

  • Yoo, Jae-Hwan;Yoon, Jun-Kyu
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.8
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    • pp.1016-1023
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    • 2012
  • Because heat exchanger consists of many circular tubes, the analysis of local heat transfer and pressure drop at the surrounding of circular tubes, performance and calculation of size, economics play important roles in design. In this study, This study conducted experiment and analysis in order to observe convective heat transfer coefficient LMTD (logarithm mean temperature difference) and pressure losses according to water temperature and air flow rate using a cross flow heat exchanger of staggered arrangement. This heat exchanger was composed of staggered arrangement for five rows and seven columns of tube banks, and the condition of experiment and analysis are $40{\sim}65^{\circ}C$ of water temperature and $5.0{\sim}12.3m^3/s$ of air flow rate. As a result of it, since air density decreases as water temperature and flow rate increases, Reynolds number decreases with characteristics of low flow velocity but mean heat transfer coefficient increases with air flow rate increase, heat transfer performance has been improved and pressure losses decreased. And since heat transfer rate shows about 8~12% and pressure drop around 0.01~7.5% error as the analysis result, the feasibility of this study could be evaluated.

Numerical Study on Surface Air-Oil Heat Exchanger for Aero Gas-Turbine Engine Using One-Dimensional Flow and Thermal Network Model (항공기 가스터빈용 오일쿨러 해석을 위한 1 차원 열유동 네트워크 수치적 모델 개발 및 연구)

  • Kim, Young Jin;Kim, Minsung;Ha, Man Yeong;Min, June Kee
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.11
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    • pp.915-924
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    • 2014
  • In an aero gas-turbine engine, a surface air-oil heat exchanger (SAOHE) is used to cool the oil system for the gearboxes and electric generators. The SAOHE is installed inside the fan casing of the engine in order to dissipate the heat from the oil system into the bypass duct stream. The purpose of this study was to develop an effective numerical method for designing an SAOHE for an aero gas-turbine engine. A two-dimensional model using a porous medium was developed to evaluate the aero-thermal performance of the fins of the heat exchanger, and a one-dimensional flow and thermal network program was developed to save time and cost in the evaluation of the heat exchanger performance. Using this network program, the pressure drop and heat transfer performance of the heat exchanger were predicted, and the results were compared with two-dimensional computational fluid dynamics results and experiment data for validation.

Attributes and Elements of the AMBIDEXTER Nuclear Energy System Design Concept (AMBIDEXTER 원자력 에너지시스템 설계개념)

  • 오세기;정근모
    • Journal of Energy Engineering
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    • v.8 no.1
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    • pp.59-66
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    • 1999
  • 원자력발전의 고유한 문제점을 해결할 수 있는 새로운 집적폐회로형 AMBIDEXTER 원자력시스템 개념을 제안하였다. 이 복합시스템은 일체형 원자로를 중심으로 열/에너지 변환회로와 방사선/물질 수송회로를 서로 독립적으로 구성하므로 최소 방사선 위험부담 아래서 원자력에너지의 잇점을 극대화하는 설계이다. 특히 방사선/물질 수송회로로부터 분리된 고준위 방사성 폐기물에서 고부가가치 동위원소나 방사선원을 선별적으로 용이하게 추출, 활용할 수 있다. 원자로 계통은 얇고 큰 Hastelloy 합금 원자로용기 내부를 노심, 침니, 열교환기, 다운캄어 및 입구플레넘 콤파트먼트로 분할하여 배관이나 벨브관이 없으므로 기기파손으로 인한 방사성물질의 대량 외부 누출은 불가능하다. Th/233U 용융염핵연료의 핵물리 및 열수력학적 특성을 살려 AMBIDEXTER 노심의 핵적 자활성 설계에 융통성을 부여하는 변성핵연료주기를 도입하면 핵연료자원의 공급 안정화나 핵확산방지의 투명성 제고에 큰 효과가 있다. AMBIDEXTER 설계연구에 관련된 핵심기술들은 일찍이 미국 ORNL에서 시작한 MSR 프로그램을 통해 개발되어 이미 대부분 상용화하고 있기 때문에 현재 추진 중인 250 MWth급 원형로 모듈의 개념개발에서는 주로 시스템 통합에 관한 문제들이 중점적으로 다루어진다.

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Design Criteria Derivation of Supercritical Carbon Dioxide Power Cycle based on Levelized Cost of Electricity(LCOE) (전력단가추정기반 초임계 이산화탄소 발전 시스템 최적 설계 인자 도출)

  • Park, Sungho;Cha, Jaemin;Kim, Joonyoung;Shin, Junguk;Yeom, Choongsub
    • Clean Technology
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    • v.23 no.4
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    • pp.441-447
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    • 2017
  • The economic analysis for the power plant developed in the conceptual design phase is becoming more important and, research on process optimization for process development that meets the target economic is actively carried out. In the filed of power generation systems, economic assessment methods to predict the levelized cost of electricity (LCOE) has been widely applied for comparing economic effect quantitatively. In this paper, the platform that design criteria of key component required to optimize economic of power cycle can be calculated reversely was established roughly and design criteria of the key equipment (Compressor, turbine, heat exchanger) required to meet the target LCOE (the LCOE of supercritical steam Rankine cycle) was derived when the supercritical $CO_2$ power cycle is applied to the coal-fired power plant.

Design Guidlines of Geothermal Heat Pump System Using Standing Column Well (수주지열정(SCW)을 이용한 천부지열 냉난방시스템 설계지침)

  • Hahn, Jeong-Sang;Han, Hyuk-Sang;Hahn, Chan;Kim, Hyong-Soo;Jeon, Jae-Soo
    • Economic and Environmental Geology
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    • v.39 no.5 s.180
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    • pp.607-613
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    • 2006
  • For the reasonable use of low grade-shallow geothermal energy by Standing Column Well(SCW) system, the basic requirements are depth-wise increase of earth temperature like $2^{\circ}C$ per every 100m depth, sufficient amount of groundwater production being about 10 to 30% of the design flow rate of GSHP with good water quality and moderate temperature, and non-collapsing of borehole wall during reinjection of circulating water into the SCW. A closed loop type-vertical ground heat exchanger(GHEX) with $100{\sim}150m$ deep can supply geothermal energy of 2 to 3 RT but a SCW with $400{\sim}500m$ deep can provide $30{\sim}40RT$ being equivalent to 10 to 15 numbers of GHEX as well requires smaller space. Being considered as an alternative of vertical GHEX, many numbers of SCW have been widely constructed in whole country without any account for site specific hydrogeologic and geothermal characteristics. When those are designed and constructed under the base of insufficient knowledges of hydrgeothermal properties of the relevant specific site as our current situations, a bad reputation will be created and it will hamper a rational utilization of geothermal energy using SCW in the near future. This paper is prepared for providing a guideline of SCW design comportable to our hydrogeothermal system.

Study on the Development Trend of Pressurization System for Propulsion System of Launch Vehicle (발사체 추진기관 가압시스템 개발 사례 연구)

  • Shin, Dong-Sun;Kim, Byung-Hun;Han, Sang-Yeop
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.721-724
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    • 2011
  • A system to pressurize propellants stored in propellant tanks is necessary to feed liquid-propellants into combustion devices at the required pressure and flowrate without having cavitation in turbo-pumps. A pressurization system can be categorized into pre-pressurization stage and main-pressurization stage. This report is regarding to a main-pressurization system. Pressurization methods for propellant tanks are divided into pressurant gas generating method and pressurant gas feeding method. One of pressurant gas generating methods uses the vaporized oxygen gas from cryogenic liquid oxygen and non-flammable gas. In this report, both advantages and disadvantages for pressurization methods and types of pressurization systems are compared. Especially the characteristics and principle of pressurization system using impulsive control strategy applied in launch vehicles are introduced. Additionally the structure, schematics, and specifications of heat exchanger, which is one of main units in pressurization system are also discussed. This paper can be utilized to generate the conceptual requirements and to design preliminary configuration of pressurization system during the development of launch vehicle.

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