• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2018.06a
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• pp.86-86
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• 2018

볼트, 너트 등의 파스너는 건축 재료나 기계부품을 고정하는 데 사용하는 기계요소로, 건축, 철도, 조선 등 전 산업분야에 걸쳐 사용되고 있다. 그 중 스테인리스 소재의 볼트, 너트는 뛰어난 내식성과 저렴한 가격으로 널리 사용되고 있는데, 소재의 특성 및 작업현장의 상황, 온도의 변화 등의 원인에 의해 고착현상(galling)이 발생한다. 고착현상이란 성분 혹은 표면경도가 비슷한 금속의 나사산을 조이는 과정에서 발생하는 압력의 증가 및 마찰력에 의해 냉간 용접(cold welding)이 일어나는 것으로 나사산의 표면이 눌어붙게 된다. 이러한 고착현상은 스테인리스 소재에서 많이 발생하는데, 한번 발생한 후에는 비파괴 해소가 불가능한 상태가 되어 경제적 손실을 야기한다. 이러한 고착현상의 해소를 위해 본 연구에서는 주석과 알루미늄을 사용한 새로운 열 확산 코팅 기술을 개발하고 이를 304 스테인리스강에 적용하여 열처리 온도에 따른 특성변화를 확인하였다. 열 확산 코팅을 위해 팩 세멘테이션 방법을 이용하여 아르곤 분위기 하에서 열처리 하였고, 온도는 $200{\sim}250^{\circ}C$에서 코팅을 수행하였다. 이에 따른 코팅 전과 후의 표면 및 단면 분석을 통해 성공적으로 코팅층이 형성됨을 확인하였고, 온도가 증가함에 따라 코팅성분의 양이 증가하는 현상을 보임을 알 수 있었다. 또한, 고착방지성능을 확인하기 위하여 ASTM G196-08 시험을 통해 코팅조건에 따른 고착현상을 분석하였으며, 그 결과 기존에 코팅되지 않은 304 스테인리스강보다 고착현상이 개선됨을 확인하였다. 따라서 304 스테인리스강 소재의 볼트, 너트 제품에 주석-알루미늄 코팅층을 적용시키면 기존의 고착현상을 개선하고 서비스 품질을 향상시킬 수 있을 것으로 판단된다.

• The KSFM Journal of Fluid Machinery
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• v.10 no.5
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• pp.20-26
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• 2007

Some gate valves are susceptible to pressure locking and thermal binding which prevent the safety function. The safety related gate valves susceptible to pressure locking and thermal binding shall be identified and taken preventive actions to ensure the safety function. The identification of the gate valves susceptible to pressure locking and thermal binding needs the evaluation of system design, valve and piping arrangement, test requirements, and operating conditions. Application of preventive methods should consider the system safety function, applicability, effectiveness, interface with system design, and cost. The selection procedure of valves susceptible to pressure locking and thermal binding can be effectively used in industry including nuclear power plants. In order to prevent the pressure locking, the hole can be drilled through the one disc of upstream side or down stream and the external equalizing line can be installed from bonnet to downstream or upstream. The double disc parallel seat valve type can be used instead of flexible wedge gate valve to prevent the thermal binding. The identification of gate valves susceptible to pressure locking and thermal binding, and preventive actions will meet the regulatory requirements and enhance the availability and safety of plants.

• Proceedings of the KSME Conference
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• 2001.06d
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• pp.630-635
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• 2001

The stem thrust required to unwedging a gate valve is influenced by the pressure and temperature when the valve is closed and by the changes in these conditions between closure and opening. "Pressure Locking" and "Thennal Binding" refer to situations where pressure and temperature effects cause the unwedging load to be much higher than normal. A model of these phenomena has been developed. The effects of pressure and temperature are analyzed to determine the change in this disk-to-seat "interference". Flexibilities or Stiffness of the disk and body strongly influence the unwedging thrust. Calculation and limited comparison to data have been performed for the RHR motor operated valve designs and scenario. Pressure changes can increase the unwedging thrust when bonnet pressure exceeds the pressure in the adjacent piping and temperature changes can increase the unwedging thrust when a temperature change after closure produces an increase in the disk-to-seat interference.

• Journal of the Institute of Electronics Engineers of Korea SC
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• v.39 no.1
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• pp.24-32
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• 2002

This paper is concerned with the fault diagnosis for stuck-at faults of a multistage interconnection network(MIM) which is a kind of interconnection networks in multicomputer systems. Up to the present, a fault diagnosis scheme has dealt with a fault model of all types, which results in complicated algorithms. In the literature, it is shown that a number of steps and computation are required for the fault detection and isolation algorithms for a class of MINs. In this paper, we propose a simple and easily implementable algorithm for the detection and isolation of the stuck-at fault in MIM. specifically, we develope an at algorithm for the isolation of the source fault in switching elements whenever tile stuck-at fault is detected in MINs. After all, the proposed algorithm is illustrated by an example of 16$\times$16 baseline networks of MINs.

• Journal of Advanced Marine Engineering and Technology
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• v.41 no.4
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• pp.330-336
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• 2017

This study performs a root cause analysis of the sticking that occurs in the hydraulically actuated wet type multi-disc friction clutch in a ship's diesel engine propulsion system that uses rubber elastic coupling. The fishbone method was used to study the sticking through dismantling investigation of the reduction gear and clutch, investigation of the components, and onboard system tests including nondestructive testing. The friction plate sticking is caused by the slip due to friction heat resulting from the leakage of control oil through cracks in the assembled hollow shaft. The friction plate cooling oil also leaks simultaneously through the crack, and partial sticking occurs due to the hot spots in the friction plates. These are caused by insufficient amount of cooling oil due to oil leakage.

• Journal of the Korean Institute of Gas
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• v.27 no.2
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• pp.32-38
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• 2023

In a chemical plant, while supplying corrosive fluid to a storage tank with a pump, an accident occurred where the corrosive fluid leaked through the upper exhaust vent because the level indicator was not accurately determined. There are various causes of leakage accidents, but we focused on the sticking of the level indicator of the level gauge, which is the direct cause. As a result of the analysis, the level indicator used in the workplace where the accident occurred was randomly replaced, and in the summer when the accident occurred, the tubular type level gauge was found to be more likely to stick than other types because thermal expansion easily occurs. In addition, there were difficulties in reviewing the proper installation because the installation standards for measuring instruments installed in storage tanks were not clear in Korea. Therefore, in this study, based on accident cases and overseas standards, we are going to find out about precautions when installing storage tank instrumentation.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 1998.10a
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• pp.32-32
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• 1998

고체 추진제 로켓의 연소시에 발생되는 산화 알루미늄(A1$_2$O$_3$) 입자는 로켓 추진 노즐에서 팽창과정의 효율을 저하시키는 요소가 되며, 이러한 비효율성은 연소 가스와 입자간의 비평형 상태 효과와 기본적인 속도와 열적 차이에 의해서 발생된다고 보고되었다. 또한 연소시 발생된 산화 알루미늄 입자는 높은 열과 큰 운동량을 가지고 로켓 노즐 내부를 유동하게 되며, 매우 많은 량이 짧은 시간에 고온 고속으로 노즐 벽면이나 기타 구조물에 충돌 및 점착하기 때문에 로켓 노즐내의 표면이 손상을 입게 되고, 로켓의 방향 제어 및 조정 안정성이 저하되며, 구조적인 강도가 약화 될 수 있다. 또한 산화 알루미늄 액적들의 경우 노즐 벽면에 고착되게 되면 로켓의 중량 증가로 인해서 추력의 손실을 초래할 수 있다. 따라서 이러한 연소 부산물들의 운동 경로와 충돌 위치 및 표면에서의 충돌량과 그리고 충돌에 따른 마모량 및 점착 그리고 열전달 특성을 예측하는 것이 필수적이다.

• Proceedings of the Korean Nuclear Society Conference
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• 1996.05b
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• pp.160-165
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• 1996

중수로형 원전에서 일차측 냉각수를 순환시키는 주연수송펌프가 정상운전중 갑자기 정지하는 사고를 강제순환 상실사고라 한다. 강제순환 상실사고는 주열수송계통을 과도압력상태로 만들며, 일반적으로 펌프에 공급되는 IV등급전원 상실사고와 기계적 손상에 의한 주열수송펌프 고착사고로 분류할 수 있다. 본 논문에서는 강제순환 상실사고에 대하여 중수로계통설계의 열수력 해석코드인 SOPHT를 이용하여 주열수송계통의 과도압력상태를 해석하였다. 카나다 원자력 규제위원회(AECB)의 과압 방지조건인 R-77 요구조건에 적절한 유효트립변수를 결정하기 위한 해석이 수행되었으며, 증기발생기 오염상태와 액체방출밸브 작동여부가 고도압력상태에 미치는 영향을 고찰하여 보수적 조건을 제시하였다. 또한 위와같이 결정된 보수적 조건을 근거로 ASME 코드에 명시된 과압 한계치에 대한 만족여부와 과도압력상태에 따른 주열수송계통의 열수력학적 거동을 고찰하여 보았다. 해석결과, 강제순환상실사고시 주열수송계통은 R-77 요구조건에 적합한 원자로트립변수에 따라 안정화되었으며, 계통의 최대압력은 ASME 코드가 규정한 한계치내에 있음을 알 수 있었다.

• Journal of the Korean Institute of Gas
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• v.19 no.3
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• pp.49-53
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• 2015

The purpose of this paper is to study and analyze the failure examples for fire by friction on clutch, manual transmission and tire system in a car. In the first example, the driver took the pedal with foot to act the clutch. But the clutch disk did not return from flywheel by leakage of clutch hydraulic line. The heat was produced between clutch disk and flywheel by surface contacting. As a result, it was produced the fire by oil sludge sticked with transmission. In the second example, the transmission system was operated to transfer power of engine by contacting with gear and gear. But, as if the oil of transmission was caused the oil insufficiency because of leaking by crack of transmission case, it found the fact that was produced the fire by deposit material on transmission case. In the third example, when the car's driver continuously pushed an accelerator pedal for escaping from dry pit, the tire took the heat by the friction force between tire and surface of road. As a result, it became the direct cause for the fire. Therefore the driver must manage not to produce the fire with friction parts by heating during running.

• Journal of the Microelectronics and Packaging Society
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• v.26 no.4
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• pp.133-140
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• 2019

The effects of thermal cycle conditions on the bonding strength and crack propagation behaviors in electroplated Cr/electroplated Ni-P coatings were systematically evaluated. 1^st heat treatment was performed at 500℃ for 3 hours after electroplating Ni-P, and then, 2^nd heat treatment was performed at 750℃ for 6 hours after electroplating Cr. The measured bonding strength by ASTM C633 were around 25.6 MPa before thermal cycling, while it increased to 47.6 MPa, after 1,000 cycles. Increasing thermal cycles led to dominant fail mode with cohesive failure inside adhesive, which seemed to be closely related to the increasing bonding strength possibly not only due to higher Cr surface roughness, but also to penetrated channeling crack density. Also, increasing density of penetrated channeling cracks in electroplating Cr layer led to slightly stronger bonding strength due to mechanical interlocking effects of adhesive inside channeling cracks.