• 제목/요약/키워드: 연마 성능

Search Result 80, Processing Time 0.026 seconds

Comparison of cutting performance of an AWJ with several types of abrasives (Water jet 절단에서의 연마재 종류별 성능 비교 시험)

  • Choon Sunwoo;;Ryu Chang ha;Kwng soo Kwon
    • Tunnel and Underground Space
    • /
    • v.6 no.2
    • /
    • pp.175-183
    • /
    • 1996
  • Linear cutting tests on granite were conducted to evaluated the cutting performance of abrasive water jet(AWJ) using several types of abrasives. The abrasives used in the tests were grarnet, alumimum oxide, and silicon carbide. And one type of granite which is comercially known as "KeuchangSuk" was used as workpiece throughout the tests. The results from the tests were described in terms of cutting depth and abrasive productivity. Authors tried to confirm the effects of the operational parameters of abrasive mass flow rate, water pressure, and traverse speed of nozzle on cutting depth and presented almost all the data obtained in the tests. Abrasive productivity can be defined as the area of kerf wall cut by unit weight of abrasive and is an important factor to evaluated the cutting ability of abrasive and assess the cost effectiveness of an AWJ system. In the tests the maximum abrasive productivities of garnet, alumina, and silicon carbide were about 0.21, 0.24, and 0.20 $\textrm{cm}^2$ respectively under similar operational conditions.onditions.

  • PDF

A Study on the Optical Properties of Contact Lens Analyzer CA-20 (CONTACT LENS ANALYZER CA-20의 광학계 성능 조사)

  • Ji, Taeksang;Lim, Hyeonseon;Kim, Bonghwan
    • Journal of Korean Ophthalmic Optics Society
    • /
    • v.5 no.1
    • /
    • pp.199-203
    • /
    • 2000
  • Magnification shall large to test a surface of a contact lens also chromatic aberration and distortion to be removed. Be used of this study a contact lens analyzer is "CONTACT LENS ANALYZER CA-20", it is a good analyzer to suitable with surface test 16 times of big magnification and distortion.

  • PDF

An Investigation of the Enhancement of Abrasive Ability of Diamond Film by Surface Modification (다이아몬드 박막의 표면 개질을 통한 연마성능 향상에 대한 실험적 고찰)

  • 나종주;이구현;남기석;이상로;백영준
    • Tribology and Lubricants
    • /
    • v.20 no.1
    • /
    • pp.1-6
    • /
    • 2004
  • In order to identify the effect of lubricant films on abrasive abilities of diamond films, wear rates of Ruby balls slid over as grown diamond films and polytetrafluoroethylene films coated diamond films were compared by using pin-on-disk tribometer. Wear scars of Ruby balls were measured by SEM. Results showed that wear rates of Ruby balls slid over polytetrafluoroethylene coated diamond films were about 4 times lager than as grown diamond films. Coefficients of friction decreased with sliding distance at diamond disks but were almost unchanged at polytetrafluoroethylene coated ones. These results came from behaviors of wear debris, which adhered more strongly in the tracks of as grown diamond films than polytetrafluoroethylene coated ones.

Performance Evaluation of Automatic Polishing Machine for Diamond (다이아몬드용 자동연마기의 성능평가)

  • Oh Jae-Guk;Kim Woo-Soon;Kim Dong-Hyun
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2005.05a
    • /
    • pp.313-318
    • /
    • 2005
  • The present study deals design and manufacture of automatic polishing machine that can cut diamond to have 58 facets in a brilliant cutting which has been hardly achieved by a conventional manually operating polishing machine. Upon the 3-dimensional Sarin M/C test and analysis on the diamond processed by the automatic polishing machine developed in this study its proportion and finishing turned out to be better than the diamond processed by the conventional method, by being rated as 'very good'.

  • PDF

Performance Analysis for Proposing Proper Construction Method for Joints of Polyurea Waterproofing Membrane Coating (폴리우레아 도막방수재의 이음부 적정 시공안 제안을 위한 성능 분석)

  • Lee, Jung-Hun;Kim, Byoungil
    • Journal of the Korea Institute of Building Construction
    • /
    • v.24 no.1
    • /
    • pp.77-86
    • /
    • 2024
  • In this study, an evaluation was conducted for a total of 16 conditions to suggest an appropriate construction method for the construction joint of polyurea waterproofing membrane coating. It was analyzed that the longer the construction time difference, the higher the rate of water leaks through joints, and it was confirmed that water leaks could be prevented through primer construction. In addition, since the surface of polyurea exposed outdoors for a long period of time is deteriorated and weakened, it was analyzed that polishing the area increases surface damage and affects the formation of the interface. During maintenance construction, it would be desirable to apply a primer before construction, and it is believed that using the same urea-based material will ensure waterproofing stability.

A study on the improvement of performance of polishing robot attached to machining center (머시닝센터 장착형 연마 로봇의 성능 향상에 관한 연구)

  • 조영길;이민철;전차수
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 1997.10a
    • /
    • pp.1275-1278
    • /
    • 1997
  • Cutting process has been automated by progress of CNC and CAD/CAM, but polishing process has been depended on only experiential knowledge of expert. To automate the polishing pricess polishing robot with 2 degrees of freedom which is attached to a machining center with 3 degrees of freedom has been developed. this automatic polishing robot is able to keep the polishing tool normal on the curved surface of die to improve a performance of polishing. Polishing task for a curved surface die demands repetitive operation and high precision, but conventional control algorithm can not cope with the problem of disturbance such as a change of load. In this research, we develop robust controller using real time sliding mode algorithm. To obtain gain parameters of sliding model control input, the signal compression method is used to identify polishing robot system. To obtain an effect of 5 degrees of freedom motion, 5 axes NC data for polishing are divided into data of two types for 3 axis machining center and 2 axis polishing are divided into data of two types for 3 axis machining center and 2 axis polishing robot. To find an efficient polishing condition to obtain high quality, various experiments are carried out.

  • PDF

A Study on the Characteristics of an Extemally Pressurized Conical Gas Bearing (외부가압 원추형 공기베어링의 특성에 관한 연구)

  • 박상신;한동철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 1990.11a
    • /
    • pp.69-72
    • /
    • 1990
  • 최근의 전자및 광학기기 분야에 있어서의 준부신 발전은 다면경 가공기나 초정밀 절삭, 연삭기와 같은 초정밀 가공기계의 개발과 실용화에 힘입은 바 크다. 이러한 초정밀 가공기의 성능을 좌우하는 핵심 요소로서 주축계를 들 수 있으며, 비교적 소형 경량의 공작물을 가공하는 기계의 주축용 베어링으로는 볼 베어링이나 오일 베어링을 대신하여 공기베어링이 점차 널리 사용되고 있다. 일반적으로 주축으로 사용되는 베어링은 원통형 레이디얼 베어링과 원판형 스러스트 베어링이 결합된 형식이 주류를 이루나 이러한 베어링은 스러스트 판과 축의 직가곧 가공오차가 존재하기 때문에 가공하기는 쉬우나 회전시에 의의 영향에 의해 회전 정밀도 유지가 어렵다는 단점을 지니고 있다. 이러한 단점을 보완하기 위하여 사용되는 베어링에는 원추형(conical) 베어링과 구면형(spherical) 베어링이 쓰이고 있다. 이러한 원추형 베어링과 구면형 베어링은 가공오차를 베어링과 축의 현압 연마로써 없애줄 수 있으며 베어링이 축방향 하중과 경방향 하중을 동시에 지지하여 줌으로써 기계 전체의 부피를 줄이고 회전 정밀도를 향상시켜 주는 것으로 알려져 있다. 그러나 구면의 베어링 간극을 정확히 가공하기 어려운 단점이 있어 축과 베어링을 현압연마하여 가공한 후에 두부품을 중심선상에서 분리시키므로써 요구되는 간극을 얻을 수 있는 원추형 베어링이 많이 쓰이고 있다. 본 연구에서는 직접 수치 해법을 이요하여 원추형 베어링의 유막내의 압력 분포를 계산하고 이 합력인 하중지지 용량이 축방향 하중과 경방향 하중을 지지하는 특성을 이론적으로 검토하여 외부 가압 원추형 베어링으 특성수를 파악하여 설계자료를 제시하고자 한다.

  • PDF

A Study on Restoration Technology of Unit Injector Spill Valve for Injection System of Commercial Diesel Engine (상용차 디젤의 연료분사장치 유닛 인젝터 핵심부품인 스필 밸브의 성능 복원 관한 연구)

  • Lee, Chunggeun;Lee, Jeongho;Lee, Daeyup
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.25 no.3
    • /
    • pp.389-396
    • /
    • 2017
  • Restorations of automotive parts have been done ever since the first vehicle was produced. Because the most expensive parts of a vehicle are in the engine system, there have been various restoration methods developed for engine parts. In the case of commercial diesel engines, the fuel injection device is a key and expensive component. It also has a significant effect on vehicle performance. In particular, reduced engine power and increased exhaust gas emissions may result from mechanical damage due to abrasion of the spill valve in the fuel injection system of a diesel engine. In this paper, restoration techniques for damaged parts are applied to restore the abrasion of a spill valve of fuel injection, also called as the "unit injector", of commercial diesel engines. In order to recover the damage, optimized polishing techniques using hard-metal and coating processes are applied. To evaluate restoration techniques for the spill valve, performance and durability tests are performed on a test bench.

Effects of Mixing Chamber Shape on Cutting Performance in AWJ (AWJ에서 혼합챔버 형상이 절단성능에 미치는 영향)

  • Lee, Hyo-Ryeol;Kwak, Yong-Kil;Kim, Hwa-Young;Ahn, Jung-Hwan;Yeo, Myeong-Heon
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.20 no.5
    • /
    • pp.535-540
    • /
    • 2011
  • It is well known that abrasive waterjet (AWJ) was developed as a kind of high-density energy processing technologies. AWJ is used to obtain cutting quality of various materials such as metal, ceramics, glass and composite materials within a short manufacturing time because of the characteristics of heatless and noncontact processing. However, surface roughness and dimension error like round, burr, taper vary severely according to the processing conditions such as pressure, cutting speed, orifice diameter, stand off distance and abrasive flow rate. In this paper, the effect of the shape of mixing chamber on surface quality is studied. Three types of mixing chamber - round, parabolic, elliptical - are suggested and each performance is compared to that of cylindrical mixing chamber experimentally. From the result, is proved to be the optimal mixing chamber in the aspect of surface quality the parabolic one.

The Evaluation of Performance of 2-Axis Polishing Robot Attached to Machining Center (머시닝센터 장착형 2축 연마 로봇의 성능평가)

  • 박준혁
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2000.04a
    • /
    • pp.411-416
    • /
    • 2000
  • Cutting process has been automated by progress of CNC and CAD/CAM, but polishing process has been depended on only experiential knowledge of expert. To automate the polishing process, a polishing robot with w degrees of freedom which is attached to a machining center with 3 degrees of freedom has been developed. This automatic polishing robot is able to keep the polishing tool normal on the curved surface of die to improve a performance of polishing. Polishing task for a curved surface die demands repetitive operation and high precision, but conventional control algorithm can not cope with the problem of disturbance such as a change of load. In this research, a new sliding mode control algorithm is applied to the robot. The signal compression method is used to identify polishing robot system. to obtain an effect of 5 degrees of freedom motion, a synchronization between the machining center and polishing robot is accomplished by using M code of machining center. And also a trajectory for polishing the curved surface die by 5 degrees of freedom motion, a synchronization between the machining center and polishing robot is accomplished by using M code of machining center. And also a trajectory for polishing the curved surface die by 5 axes machining center is divided into data of two types for 3 axes machining center and 2 axes polishing robot. To evaluate polishing performance of the robot. various experiments are carried out.

  • PDF