• Journal of the Korea Concrete Institute
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• v.18 no.6 s.96
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• pp.801-809
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• 2006

Epoxy resin has widely been used as adhesives and corrosion-resistant paints in the construction industry for many years, since it has desirable properties such as high adhesion and chemical resistance. Until now, in the production of conventional epoxy cement mortars, the use of any hardener has been considered indispensable for the hardening of the epoxy resin. However we have noticed the fact that even without any hardener, the hardening process of the epoxy resin can proceed by the action of hydroxides in cement mortars. As a result the disadvantages of the two-component mixing of the epoxy resin and hardener have been overcome. The purpose of this study is to evaluate the mechanical properties and durability of epoxy cement mortar without a hardener exposed at indoor and outdoor for one year. The epoxy cement mortars without and with a hardener were prepared with various polymer-cement ratios, and tested for weight change, flexural and compressive strengths, water absorption, carbonation depth and pore size distribution. Especially, the basic properties of the epoxy cement mortars without hardener are discussed in comparison with ones with the hardener. From the test results, it is concluded thai the epoxy cement mortars without a hardener exposed at indoor and outdoor for one year have higher strength and better durability than ones with the hardener within the polymer-cement ratios of 10 to 20%.

• Journal of the Korea institute for structural maintenance and inspection
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• v.21 no.1
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• pp.15-22
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• 2017

This study focuses on the investigation of bond strength of magnesium potassium phosphate cement mortar(MKPC) according to moisture condition of substrate. Tensile bond test, shear bond test and interfacial bond test are adopted for evaluating the adhesion characteristics of MKPC to conventional cement mortar substrate. The main experimental variables are test methods and moisture levels of substrate. Because the moisture condition of the substrate may be critical to achieving bond, optimum moisture condition for a conventional concrete substrate has evaluated in this study. The results are as follows ; The effects of moisture condition at substrate into the bonding of MKPC are less different than polymer cement mortar and epoxy mortar. But the saturated and surface dry condition is the most appropriate moisture level among the considered, followed by saturated condition and wet condition. Thus, an adequate moisture level of substrate for MKPC is essential for good bond strength.

• Journal of the Korea Concrete Institute
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• v.26 no.4
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• pp.517-524
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• 2014

Nitrite-Type hydrocalumite (calumite) is a material that can adsorb chloride ions ($Cl^-$) that cause corrosion of reinforce bars and liberate the nitrite ions ($NO_2{^-}$) that inhibit corrosion in reinforced concrete. In this study, polymer-modified mortars using two types of epoxy resin with calumite are prepared with various polymer binder-ratios of 0, 5, 10, 15, 20% and calumite contents of 0, 5%. The specimens are tested for chloride ion penetration, carbonation, drying shrinkage and corrosion inhibition. As a result, the chloride ion penetration and carbonation depth of PMM using epoxy resin somewhat increases with increasing calumite contents, but those remarkably decreases depending on the polymer-binder ratios. The 28-d drying shrinkage shows a tendency to decrease with increasing polymer-binder ratio and calumite content. Unmodified mortars with calumite content of 5% did not satisfy quality requirement by KS. However, it was satisfied with KS requirement by the modification of epoxy resin in cement mortar. On the whole, the carbonation and chloride ion penetration depth of epoxy-modified mortars with calumite is considerably improved with an increase in the polymer-binder ratio regardless of the calumite content, and is remarkably improved over unmodified mortar. And, the replacement of the portland cement with the calumite has a marked effect in the corrosion-inhibiting property of the epoxy-modified mortars.

• Journal of the Korea institute for structural maintenance and inspection
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• v.25 no.1
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• pp.85-92
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• 2021

The purpose of this study is to investigate the properties of hardener-free epoxy-modified mortars(EMMs) using ground granulated blast furnace slag(GGBFS) and alkali activators. The hardener-free EMMs with a GGBFS content of 20% using 4 types of alkali activators were prepared with various polymer-binder ratios, and tested for strengths, water absorption, carbonation depth, chloride ion and H2SO4 penetration depth. The conclusions obtained from the test results are summarized as follows: The compressive strength of the EMMs with a GGBFS content of 20% attains a maximum at a polymer-binder ratio of 10%. The flexural strength of the hardener-free EMMs using Ca(OH)2 as a alkali activator is improved with increasing polymer-binder ratios. However, the flexural strength of the EMMs using NaCO3, Na2SO4 and Li2CO3 is gradually decreased with increasing polymer-binder ratios. Regardless of the type of alkali activator, the water absorption, chloride ion penetration and carbonation depth are remarkably decreased with increasing polymer-binder ratios due to the epoxy film formed in the EMMs. The H2SO4 penetration depth of the hardener-free EMMs with a GGBFS content of 20% is gradually increased with increasing polymer-binder ratio. In this study, the properties of hardener-free EMMs using Ca(OH)2 as a alkali activator are more excellent than those of other alkali activators.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2014.05a
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• pp.288-289
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• 2014

The purpose of this research is to examine strength properties of epoxy-modified mortar with expansive and swelling agent contents. The polymer-modified mortars (PMMs) using epoxy resin are prepared with various polymer-binder ratios, expansive and swelling agent contents. The PMMs using epoxy resin are tested for compressive, flexural and tensile strengths. As a result, the strength properties of the PMMs using epoxy resin are depending on the polymer-binder ratio rather than expansive and swelling agent content, and are remarkably improved over unmodified mortar (UMM).

• Proceedings of the Korean Institute of Building Construction Conference
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• 2013.05a
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• pp.53-55
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• 2013

Nitrite-Type hydrocalumite (calumite) is a material that can provied a self-corrosion inhibition function to the reinforce concrete. In this study, bisphnol A·F type epoxy-midified mortars without hardner contaning calumite is prepared with various polimer-binder ratios, calumite contents and tow types of curing condition, and tested for flexural and compressive strength tensile strength and corrosion-inhibition. As a result, in the case of wet/dry curing condition, strengths of bisphnol A·F type epoxy-modified mortars without hardener contaning calumite is inclined to decrease with increasing of polymer-binder ratio and calumite content. However, dry cured specimens are slightly improved by using bisphnol A·F type epoxy resin. Finally, regardless of polymer-binder ratios and calumite contents, corrosion-inhibition of bisphnol A·F type epoxy-modified mortars without hardener containing calumite is superior than that of unmodified mortar.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2011.11a
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• pp.107-108
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• 2011

The purpose of present study is to examine the application of effective curing to hardener-free epoxy-modified mortars. The epoxy-modified mortars are prepared with polymer-cement ratios, subjected to two types of curing conditions, and tested for compressive, flexural and tensile strengths. As a result, hardener-free epoxy-modified mortars with steam curing is markedly improved with increasing air-dry curing period. High strength development of the epoxy-modified mortars may be achieved by the dense microstructure by cement and the hardener of the epoxy resin in the mortars.

• Magazine of the Korea Concrete Institute
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• v.14 no.6
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• pp.49-54
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• 2002

아직까지 우리나라에서 폴리머 시멘트 콘크리트가 콘크리트와 같이 광범위하게 사용되고 있는 것은 아니지만 건설재료로서의 사용이 증가하는 추세에 있다. 폴리머 콘크리트의 제조에는 결합재로서 물이나 시멘트가 전혀 사용되지 않고 수지(resin)만을 사용한다. 각종 수지가운데 많이 이용되고 있는 것은 에폭시 수지, 불포화 폴리에스테르 수지, 우레탄 수지, 퓨란 수지 등이 있다. 그러나 원료사정이 국가마다 다르기 때문에 폴리머 콘크리트의 결합재로 사용되는 액상수지 역시 차이가 있다. 우리나라의 경우는 에폭시수지, 불포화 폴리에스테르 수지 및 우레탄 수지가 주로 사용되고 있으며, 가까운 일본의 경우는 폴리머 콘크리트의 결합재로서 워커 빌리티, 저온경화성, 내후성 등이 우수한 메타크릴산 메틸도 사용되고 있다. 또한 폴리머 모르타르 및 콘크리트의 경화반응에 방해를 주지 않도록 충전재 및 골재 등은 건조시켜 함수율이 0.5 % 이하가 되도록 사용하고 있으나, 지금은 흡수제, 가교제 등의 혼화재료가 개발되어 함수율을 3% 까지 허용하고 있으며, 지금까지 불가능하게 생각되었던 폴리머 콘크리트에 대한 레디믹스트 콘크리트(레미콘) 개발도 흥미를 끌고 있다.(중략)

• Proceedings of the Korean Institute of Building Construction Conference
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• 2012.05a
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• pp.263-264
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• 2012

The purpose of present study is to examine the long-term strength improvement of hardener-free epoxy-modified mortars with steam curing. As a result, strength improvement of hardener-free epoxy-modified mortars is markedly improved with increasing of air-dry curing period. This is improved by markedly increase the degree of hardening of the hardener-free epoxy resin in the epoxy-modified mortars with additional air-dry curing period.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2014.11a
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• pp.21-22
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• 2014

The purpose of this study is to ascertain strengths and hardening rate of epoxy-modified mortar with wood-tar contents. The polymer-modified mortars (PMMs) using epoxy resin with wood-tar are prepared with various polymer-binder ratios of 1, 3, 5% and wood-tar contents of 0, 5, 10, 15 and 20%. The PMMs using epoxy resin are tested for compressive, flexural and tensile strengths and hardening rate of epoxy resin. As a result, the strengths and hardening rate under polymer-binder ratio 1% and wood-tar content of 5% are more excellent than those of other specimens.