• Aerospace Engineering and Technology
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• v.7 no.1
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• pp.129-135
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• 2008

The 30 tonf-class liquid rocket combustor currently being developed is designed to connect the fuel feeding line at a middle position of the supersonic nozzle in order to reduce both pressure loss in the regenerative cooling passage and overall envelope of the thrust chamber in spite of increase in design complexity. To verify the design of cooling passages including fuel ring, connecting holes, two-directional cooling channels and collectors, numerical analysis has been performed.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.11a
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• pp.125-130
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• 2007

Firing tests have been performed for a 30 tonf-class full-scale regeneratively cooled combustion chamber. It was the first model which has welded construction of the injection head and the combustion chamber. A number of firing tests have been performed to evaluate combustion efficiency, regenerative cooling performance and durability of the combustor. This paper describes the results of firing tests performed at the design and off-design conditions which correspond to the chamber pressure of 60 bar, 68 bar respectively and the O/F ratio of 2.5 and 2.8 respectively. The data at each test condition have provided successful results in terms of combustion performance, combustion stability and durability. The tests are considered to be quite meaningful in the sense that the technologies for kerosene regeneratively cooled combustion chamber are successfully proven.

• Journal of the Korean Society of Propulsion Engineers
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• v.10 no.4
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• pp.85-92
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• 2006

A design program has been developed to predict film cooling performance of a liquid rocket engine. A thermal protecting effect of low mixture ratio gas layer has been analysed by CFD. A one-dimensional film cooling model based on the CFD results has been implemented to the previously developed design program of regenerative cooling. Satisfactory agreement has been achieved by comparing the predicted maximum heat flux at the throat of a subscale chamber and the average measured value, and the predicted nozzle average heat flux and the measured value for a full scale chamber with film cooling. It is ascertained that the film cooling is effective to reduce the throat heat flux in rocket engine chamber.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.04a
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• pp.135-140
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• 2007

An analysis has been conducted of the optimal condition to maximize the specific impulse for a liquid rocket engine with film cooling. The present engine performance has been compared with the published conceptual design to be verified satisfactorily accurate. The optimal combination of film coolant flow rate and the regenerative cooling capacity has been found for maximum specific impulse. The optimal fuel pump pressure increases and the optimal film coolant flow decreases for a larger thrust engine. Higher turbine inlet temperature increases both the fuel pump pressure and the film coolant flow rate as the optimal condition. The coking temperature has the same qualitative effect as the turbine inlet temperature.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.05a
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• pp.187-192
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• 2006

The combustion performance tests of a 30 tonf-class full-scale combustion chamber performed with water as a coolant were described. The combustion chamber has chamber pressure of 53bara and propellant flow mass rate of 90kg/s. Since it was first firing test for 30tonf-class combustion chamber using channel cooling, water coolant mass flow .ate of 35kg/s and 18kg/s were performed which correspond to 110% of kerosene design volume flow rate and equivalent cooling performance of kerosene. The test results are described and the results showed that the water cooling performance of this combustion chamber is sufficient and the firing test is feasible using the kerosene as a coolant.

• Proceedings of the SAREK Conference
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• 2007.11a
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• pp.197-202
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• 2007

In this study, the cooling characteristics of a liquid cooler using thermoelectric module was experimentally investigated. The experiment was conducted for various inner structures of liquid cooler (4 cases), hot fluid flow rates (0.15-0.25 L/min), number of T.E module (2, 4, 6 set), and the cooling water flow rates (200-600 cc/min) for both parallel and counter flow types. Among the results, better cooling performance geometry was selected. And experiment was also carried out to examine further enhancement of cooling performance by inserting coils (pitches: 0.2, 3, 6 mm) into the hot-fluid channel. Present results showed that the short serpentine type(case2) indicated the best cooling performance. In the case of coil pitch of 3 mm, the best cooling performance was shown, more than 10% increase of the inlet and outlet temperature difference, compared with the case of the cooler without coil. Consequently, the inserted coil pitch should be properly selected to improve cooling performance.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2002.04a
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• pp.8-9
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• 2002

액체로켓엔진의 연소기는 고온고압의 연소가스에 의해 벽면온도가 매우 높은 수준에 도달하기 때문에, 연소기가 열적으로 안정적으로 작동할 수 있는 메카니즘이 필요하게 되며, 따라서 이러한 방식의 하나로서 추진제를 이용한 재생냉각방식이 널리 사용되고 있다. 일반적으로 재생냉각형 연소기의 내벽은 열전도도가 우수한 구리 또는 구리합금 계열이 많이 사용되고 있다. 이러한 내벽 재질의 내구성은 주로 creep rupture, low cycle thermal fatigue, thermal-mechanical ratcheting에 의해 결정되는데, 사각형태의 냉각채널의 연소기에서는 thermal-mechanical ratcheting 특성이 수명 결정 주요 인자이다. Thermal-mechanical ratcheting은 그림 1과 같이 연소가스 영역과 냉각제 영역을 분리하는 벽면에서 국부적인 부풀음이 일어나면서 벽면두께가 감소하는 소성변형 형태로 나타나는데, 이러한 것을 Dog- house 형상이라 한다.

• Journal of the Korean Society of Propulsion Engineers
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• v.15 no.1
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• pp.83-89
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• 2011

A design plan was proposed for determining combustor configuration of regenerative- cooled liquid rocket engine in the process of preliminary design. Rocket performance and regenerative cooling results were calculated using the properties of combustion gas estimated in CEA. For required thrust, chamber pressure, atmosphere pressure and propellant mixture ratio the mass flow rate of propellants and combustor performance were predicted by one-dimensional and experimental correlations. Finally, determinable plan for the contour of combustor were presented through Rao nozzle design method.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.11a
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• pp.37-42
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• 2010

A design plan was proposed for determining combustor configuration of regenerative- cooled liquid rocket engine in the process of preliminary design. Rocket performance and regenerative cooling results were calculated using the properties of combustion gas estimated in CEA. For required thrust, chamber pressure, atmosphere pressure and propellant mixture ratio the mass flow rate of propellants and combustor performance were predicted using one-dimensional and experimental equations. Finally, determinable plan for contour of combustor were presented through Rao nozzle design method.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.05a
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• pp.151-155
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• 2006

Elastic-viscoplastic structural analysis is performed for regenerative cooling chamber of liquid rocket thrust chamber using Bodner-Partom visco-plastic model. Strain rate test was also conducted for a copper alloy at various temperatures in order to get material constants of visco-plastic model used in the structural analysis. Material constants of visco-plastic model were obtained from strain rate test results and visco-plsstic model was incorporated into finite element program, Marc, by means of user subroutine. The structural analysis results indicate that the deformation of cooling channel is mostly caused by thermal loading rather than pressure loading and confirmed structural stability of the cooling channel under operating condition.