• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.11a
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• pp.163-168
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• 2006

The combustion performance tests of a 30 tonf-class full-scale combustion chamber performed with kerosene as a coolant were described. The combustion chamber has chamber pressure of 53bara and propellant flow mass rate of 90kg/s. Since it was first firing test for 30tonf-class combustion chamber using kerosene cooling, kerosene coolant mass flow rate of 32kg/s which correspond to 120% of design mass flow rate were performed. Then, the firing test with kerosene mass flow rate of 25kg/s were successfully performed. The test results are described and the results showed that the kerosene cooling performance of this combustion chamber is sufficient and the firing test with regenerative cooling is feasible.

• Aerospace Engineering and Technology
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• v.6 no.1
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• pp.128-135
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• 2007

Combustion characteristics of full-scale gas generators were studied experimentally by changing the injector number installed at the injector head. Three full-scale gas generators were utilized; they have same total mass flow rate but mass flow rates per injector are different. Thirteen, nineteen and thirty seven injectors, which have internal-mixing and double-swirl characteristics, are distributed in injector heads, respectively. The results showed that pressure fluctuations in the gas generators with 13 and 19 injectors didn't occur around longitudinal resonant frequency, however longitudinal-mode pressure fluctuation appeared slightly in the gas generator with 37 injectors. As the number of injectors increased, deviations of temperature distribution in the combustion chamber decreased gradually, but the damage of injector LOx posts became a little severe.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.11a
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• pp.139-143
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• 2007

The overall results of combustion tests performed for a 30 tonf-class full-scale combustion chambers of a liquid rocket engine were described. The combustion chambers have chamber pressure of 53${\sim}$60 bar and propellant mass flow rate of 89 kg/so The combustion chamber is composed of mixing head, SUS baffle, baffle injector, ablative chamber, channel cooling chamber and regenerative cooling chamber. The test results show that the combustion characteristic velocity is in the range of 1673${\sim}$1730 m/sec and the specific impulse of the combustion chamber is in the range of 254${\sim}$263 sec. As the recess number of the injectors increases, the combustion characteristic velocity increases. And as the combustion characteristic velocity increases, the specific impulse of the combustion chamber also increases.

• Journal of the Korean Society of Propulsion Engineers
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• v.12 no.3
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• pp.16-23
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• 2008

Flow analyses have been performed to investigate the uniformity of propellant flow through the oxidizer manifold of a 30 tonf full-scaled combustor. Injectors were simulated as porous medium layers of equivalent pressure drops. The uniformity of oxidizer propellant has been analyzed for various diameters of holes in vertical/horizontal distributors and configurations of oxidizer inlet to propose an improved design solution. It has been proven that the mass flow uniformity were improved by adjusting the holes in vertical/horizontal distributors.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2012.05a
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• pp.457-460
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• 2012

Design and fabrication of a sub-scale thrust chamber for verification of 7 tonf-class thrust chamber injectors were described in this paper. The 7 tonf-class thrust chamber consists of mixing head with 90 coaxial swirl injectors and regeneratively combustion chamber cooled by kerosene. The coaxial swirl injectors with different pressure drop and recess number were designed for 7 tonf full-scale thrust chamber. By applying the designed injectors to the sub-scale thrust chamber before applying them to the full-scale thrust chamber, the injector performance and functioning were verified. The sub-scale thrust chamber consists of 19 injectors, has chamber pressure of 70 bar, total propellant mass flow rate of 4.3 kg/s, mixture ratio(O/F) of 2.45.

• Journal of the Korean Society of Propulsion Engineers
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• v.11 no.1
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• pp.11-17
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• 2007

Effects of combustion chamber design on combustion stability characteristics of a full-scale gas generator were studied experimentally. Thirty seven double-swirl injectors with recess number of 1.5 were distributed in the injector head, which significantly influences combustion performance. The characteristics of combustion stability were inspected by the parametric variations such as changing length and diameter of the combustion chamber and installing a turbulence ring. The experimental result shows that as the effective length of the combustion chamber decreased, an instability frequency took place in a high-frequency region, and the amplitude of the dynamic pressure generally diminished and could be reduced to the unharmful level. However, the dynamic pressure fluctuation in the region of longitudinal resonant frequency could not be suppressed perfectly.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2005.11a
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• pp.341-345
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• 2005

This paper is for the combustion characteristics of gas generator which drive 1.5MW-class turbo pump and runs in fuel-rich combustion regime with LOx/kerosene as propellant. The outline of development procedure of real scale high pressure gas generator is introduced and the relation between O/F ratio and outlet temperature and the molecular weight and specific heat ratio of combustion gas are described. The relation between O/F ratio and temperature is newly obtained at higher pressure and the molecular weight and specific heat ratio is modified and their validity is confirmed by the mass relation equation.

• Journal of the Korean Society of Propulsion Engineers
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• v.13 no.6
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• pp.17-23
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• 2009

The survivability of the temporary nozzle extension for an accurate thrust measurement in a full-scaled combustor has been investigated through thermal analyses. The effects of nozzle extension materials and the thickness of thermal barrier coating (TBC) have been elucidated. It has been found that thermal survivability cannot be guaranteed without TBC. The maximum temperature of the nozzle extension decreased with increasing TBC thickness. For hot firing tests, the TBC is thought to be indispensable to the thermo-structural survivability of the nozzle extension made of steel.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2005.11a
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• pp.235-239
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• 2005

A 30-tonf-class fullscale thrust chamber for the application to a LEO SLV has been combustion tested over the wide ranges of a mixture ratio and a chamber pressure. The thrust chamber designed for an open cycle engine with a turbopump was tested with a ablative combustion chamber instead of a regenerative chamber to first evaluate its performance and function. The test results revealed stable combustion characteristics. The hardware survived the harsh environment and showed very sound functional characteristics. The estimated combustion efficiency of the chamber turned out to be 95% and a specific impulse at sea level was estimated as 254sec, which are comparable to or above the predicted design values.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.38 no.4
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• pp.395-402
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• 2010

Baffle injectors are protruded into the combustion chamber and form an anti-pulsating baffle to prevent high-frequency combustion instabilities in transverse modes. Being exposed to a high heat-flux environment, the baffle injector has self-cooling passages through which kerosene is convected and heated. The baffle injector with 20 spiral cooling channels has been developed and successfully applied to 30 $ton_f$-class combustors without any performance loss due to an additional cooling. In this work, numerical analysis of conjugate heat transfer in baffle injectors with various cooling channel designs has been performed in order to reduce the fabrication cost which would be considerably increased for the 75 $ton_f$-class combustor. Prior to the application to a full-scale combustor, the thermal durability of the modified design has been verified through the subscale hot-firing tests.