• Title/Summary/Keyword: 신호결함

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A Study on In-process Measurement in Laser Welding of Primer-coated Steel for Shipbuilding (II) -Defect Detection with Coating Condition and Gap Clearance- (조선용 프라이머 코팅 강판의 레이저용접시 인프로세스 측정에 관한 연구 (II) -코팅조건과 갭간극에 따른 불량검출-)

  • Kim, Jong-Do;Lee, Chang-Je;Lee, Jae-Bum;Hong, Seung-Gab;Park, Hyun-Jun
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.115-115
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    • 2009
  • 아연코팅강판의 레이저 용접시 발생하는 용접결함은 이미 널리 알려진 이슈이다. 그러나 대부분의 연구가 박판을 중심으로 이루어지고 있어서, 후판을 중심으로 한 조선산업에서의 아연코팅 강판의 연구는 매우 미진한 실정이다. 이중 후판 아연코팅강판의 결함검출연구는 그 연구가 거의 전무한 실정으로, 본 연구에서는 후판 아연코팅강판의 레이저 겹치기용접시의 결함검출을 중심으로 실험을 실시하였다. 실험은 Fig. 1에서와 같이 광신호와 음향신호의 RMS를 통하여 raw signal에서 잘 나타나지 않았던 신호의 패턴을 확인함으로써 실제 신호와 비드와를 대응을 가능하게 하였다. 또한 결함 발생시의 RMS값을 건전한 상태와 비교분석하여 실제 결함검출의 가능성도 확인할 수 있었다.

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Analysis of Ultrasonic Resonance Signal for Detecting the Defect of Adhesive Interface in Exit Cone (확대부 내열재의 접착계면 결함 검출을 위한 초음파 공진 신호 분석)

  • Kim, Dong-Ryun;Kim, Jae-Hoon;Lim, Soo-Yong;Park, Sung-Han;Yeh, Byung-Hahn
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.230-237
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    • 2012
  • The ultrasonic resonance method was applied to detect the disbond interface and empty layer between steel and FRP of the exit cone. The ultrasonic resonance method can easily detect the disbond interface and empty layer by amplifying the ultrasonic signal, but pulse echo method is difficult to distinguish adhesive interface from disbond interface or empty layer. The resonance frequency was predicted using the pressure reflection coefficient of 3-layered medium, and measured from ultrasonic signal of the test block using Fast Fourier Transform. The ultrasonic resonance proved that the predicted resonance frequency was in good agreement with the measured resonance frequency.

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Surface Flaw Detection of Cold-Rolled Steel Strips using Intensity Gradient (광강도차를 이용한 냉연강판 표면결함 검출)

  • 공선곤
    • Journal of the Korean Institute of Intelligent Systems
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    • v.10 no.2
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    • pp.75-82
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    • 2000
  • This paper presents a method of detecting surface flaw of cold-rolled steel plate using image processing technique and a neural network classifier. The amount of steel plate surface image data is reduced by the wavelet transform. Features are extracted from the co-occurence matrix of the partial image corresponding to the low-frequency region, and a MLP neural network classifies into predetermined surface flaw categories. Simulations show the neural network classifier outperforms conventional vector quantization method.

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Ultrasonic Flaw Detection of Turbine Blade Roots (터빈 동익 Root부 초음파 탐상)

  • Jung, H.K.;Chung, M.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.3
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    • pp.24-30
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    • 1993
  • The necessity of ultrasonic inspection to detect the cracks in turbine blade is being increased as the forced outage of nuclear power plants have been occurred due to blade failure in turbine components. However, the complex blade root geometry causes the ultrasonic inspection technique not to be established yet and much effort is required to set up a more reliable inspection. In this paper, the ultrasonic inspection technique for flaw detectability, skew angle effect, identification of flaw and geometric signal have been investigated with a test block and discussed the interpretation of ultrasonic signal through the acquisition and analysis of RF waveform. The experimental results show that the proper examination procedure can be established. It is required that the skew angle is essential to decrease the effect of signals from the complex blade geometry. The present results of this study can be applied to the site inspection without blade disassembly.

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Effect of Racetrack Pit Depth and Bulk Stress on Far and Near-side Magnetic Flux Leakage at Ferromagnetic Pipeline (강자성 배관 외.내부 벽의 racetrack형 결함깊이와 부피응력이 누설자속에 미치는 영향)

  • Ryu, K.S.;Park, Y.T.;Son, D.;Atherton, D.L.;Clapham, L.
    • Journal of the Korean Magnetics Society
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    • v.13 no.2
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    • pp.70-75
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    • 2003
  • Non-linear anisotropic materials were used to simulate the effects of bulk tensile stress in 3D finite element analysis (FEA). FEA was used to calculate the effects of near and far-side racetrack pit depth and simulated bulk tensile stress on magnetic flux leakage (MFL) signals. The axial and radial MFL signals were depended on near and far-side racetrack pit depth and on the bulk stress, but the circumferential MFL signal was not depended on them. The axial and radial MFL signals increased with greater pit depth and applied bulk stress, but the circumferential MFL signal was scarcely changed.

The Study on Scattered Far-Field Analysis of Ultrasonic SH-Wave Using Boundary Element Method (경계요소법을 이용한 SH형 초음파 원거리 산란장 해석에 관한 연구)

  • Lee, Joon-Hyun;Lee, Seo-Il
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.5
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    • pp.333-339
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    • 1999
  • It is well recognized that ultrasonic technique is one of the most common and reliable nondestructive evaluation techniques for quantitative estimation of defects in structures. For the quantitative and accurate estimation of internal defects. the characteristics of scattered ultrasonic wavefields must be understood. In this study. the scattered near-field and far-field due to a circular cavity embedded in infinite media subjected to incident SH-waves were calculated by the boundary element method. The frequency response of the scattered ultrasonic far-field was transformed into the time-domain signal by obtaining its inverse Fourier transform. It was found that the amplitude of time-domain signal decreases and its time delay increases as the distance between the detecting point of ultrasonic scattered field and the center of internal cavity increases.

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Ultimate Defect Detection Using Run Length Coding in Automatic Vision Inspection System (영상기반 자동검사시스템에서 Run Length Coding을 이용한 한도 결함 검출 전처리 기법)

  • Joo, Younjg-Bok;Kwon, Oh-Young;Huh, Kyung-Moo
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.49 no.1
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    • pp.8-11
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    • 2012
  • Automated Vision Inspection (AVI) systems automatically detect any defect feature in a surface image. The performance of the system can be measured under a special circumstances such as ultimate defect detection. In this situation, the defect signal level is similar to noise level and it becomes hard to make a solid decision with AVI systems. In this paper, we propose an effective preprocessing technique to enhance SNR (Signal to Noise Ratio). The method is motivated by some principles of HVS (Human Visual System) and RLC (Run Length Coding) techniques is used for this purpose. The proposed preprocessing technique enhances SNR under ultimate defect conditions and improves overall performance of AVI system.

Characteristics of PD Signatures due to GIS defects in UHF Band (UHF 대역에서 가스절연개폐기의 결함별 부분방전 신호특성 분석)

  • Kwon, Tae-Ho;Kim, Dong-Myung;Lee, Nam-Woo
    • Proceedings of the KIEE Conference
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    • 2006.07a
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    • pp.482-483
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    • 2006
  • 배전급 가스절연개폐기(이하 개폐기)에서 발생하는 고장을 예방하기 위해서는 개폐기 내부에서 발생하는 부분방전 신호로부터 방전의 원인을 추정하는 것이 중요하다. 본 논문에서는 개폐기 내부의 결함을 다양하게 모의하여 방전원에 대한 신호 패턴을 분류하고 방전 원인별로 특성을 분석하였다.

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Effect of Acoustic Emission During a Fatigue Test with Defect for Type II Gas Cylinder (피로시험시 발생하는 음향방출신호를 이용한 Type II Gas Cylinder의 손상평가)

  • Jee, Hyun-Sup;Lee, Jong-O;Ju, No-Hoe;So, Cheal-Ho;Lee, Jong-Kyu
    • Journal of the Korean Institute of Gas
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    • v.16 no.2
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    • pp.18-24
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    • 2012
  • This research seeks to evaluate damage on type II gas cylinder by an acoustic emission test when executing 20000 cycles fatigue test and thereafter burst test. Used gas cylinders in the experimental are three types as follows; one is sound cylinder, others are cylinders which contain longitudinal and transverse artificial defect. The size of artificial defect is a depth of 3 mm, width of 3 mm and length of 50 mm. In the case of the cylinder which artificial defect, unlike the expectation that it will burst in low pressure, the burst pressure of the cylinder did not differ much according to whether or not there were defects. However, when there was longitudinal defect, the location of burst was near the location of defect. This leads to the effect in which the thickness of the composite material becomes thinner according to the length of the longitudinal defect and this is judged to have an effect on the location of initiation and growth of crack in the liner. Also, for the acoustic emission signal, when there is longitudinal defect, the ratio of an event occurring at defect position among overall hits is more than 50 %, and the source location also accords very precisely with defect position.

A Evaluation of Penny-shaped Flaw by Analyzing a Ultrasonic spectrum (초음파 스펙트럼분석에 의한 동전형 결함 탐상)

  • 김흥기;전계석
    • The Journal of the Acoustical Society of Korea
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    • v.10 no.5
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    • pp.46-50
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    • 1991
  • 고체내부에 존재하는 결함의 에이지에서 회절되는 반사신호의 스페그럼을 해석하여 결함의 크기 를 결정하는 방법을 연구하였다. 실험을 위하여 순도 99.99%의 알루미늄 재료를 샘플로서선택하고 표면 에서 20mm 깊이에 반경 3500μm, 높이 1000μm 의 동전형 결함을 제작하였다. 결함의 탐상은 피치-캐 치법으로 하였으며, 스펙트럼분석에 의한 결함의 기존의 펄스 반사법에 의한 측정값과 비교하였다.

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