• Title/Summary/Keyword: 시멘트대체재료

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Hardened properties of the cement based Basalt powder sludge mortar for surface preparation (시멘트계 바탕 바름재용 현무암 석분슬러지 모르타르의 경화 특성)

  • Jang, Myung-Houn;Choi, Heebok
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.5
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    • pp.451-456
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    • 2015
  • This study aimed to evaluate of the hardened properties (mortar consistency, setting time, absorption properties, drying shrinkage, and bond strength) of the basalt powder sludge mortar recycling a basalt powder sludge occurred during the manufacture process of basalt stone as a replacing material for the sea-sand used to cement filling compound for surface preparation. The hardened mortar made of the basalt powder sludge showed an enhanced performance or similar with the properties of normal mortar used to cement filling compound for surface preparation. But, the drying shrinkage was increased more than a normal cement mortar in the hardened mortar made of the basalt powder sludge since curing 8 - 9days. And the bond strength is low in the hardened mortar used the basalt powder sludge. On the whole, properties of the hardened mortar used the basalt powder sludge correspond to the required minimum quality criterion in the KS F 4716 'cement filling compound for surface preparation'.

Understanding the Properties of Cement Mortar with Employment of Stone Dust considering Particle Size Distribution (입도분포를 고려한 석분 사용에 따른 시멘트 모르타르 성질의 변화 이해)

  • Kang, Su-Tae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.1
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    • pp.715-723
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    • 2017
  • This study investigates the properties of a high-performance cementitious composite with partial substitution of stone dust for fine aggregate. The relationship between the properties and particle size distribution was analyzed using several analytical models. Experiments were carried out to examine the flowability, rheology, and strength of cement mortars with different stone-dust replacement ratios of 0-30 wt.%. The results showed improved flowability, lower rheological parameters (yield stress and plastic viscosity), and improved strength as the amount of stone dust increased. These results are closely related to the packing density of the solid particles in the mortar. The effect was therefore estimated by introducing an optimum particle size distribution (PSD) model for maximum packing density. The PSD with a higher amount of stone dust was closer to the optimum PSD, and the optimization was quantified using RMSE. The improvement in the PSD by the stone dust was proven to affect the flowability, strength, and plastic viscosity based on several relevant analytical models. The reduction in yield stress is related to the increase of the average particle diameter when using stone dust.

Properties of Cement Mortar According to Substitution Ratio of High Calcium Fly Ash Based on Blast Furnace Slag (고로슬래그 기반 고칼슘 플라이애시 치환비율에 따른 시멘트 모르타르의 특성)

  • Cho, Seong-Woo;Mun, Kyung-Ju;Hyung, Won-Gil
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.1
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    • pp.27-34
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    • 2020
  • In the industry, due to the carbon dioxide gas produced during cement production is increasing, research on recycling by-products has been actively conducted. In the industrial by-products, the high calcium fly ash(HCFA) produced by the blast-furnace in the circulating fluidized bed combustion method has a high ratio of CaO and CaSO4. In view of this, the purpose of this is to use high calcium fly ash(HCFA) as a stimulant in blast furnace slag powder and use it as a cement substitute. As a result, it is judged that the substitution ratio of HCFA should be 15% or less. In addition, although durability and strength are relatively lower than of OPC, it is considered that it can be utilized as an environmentally building material.

A Study on Evaluating the Compressive Strength Development of Concrete Mixed with Non-sintered Hwangto Admixture by an Ultrasonic Method (비소성 황토 결합재를 혼합한 콘크리트의 강도 발현 평가를 위한 초음파 속도법의 검토)

  • Kim, Jeong-Wook;Kim, Won-Chang;Kim, Gyu-Yong;Lee, Tae-Gyu
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.1
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    • pp.35-43
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    • 2023
  • In this study, the mechanical properties of concrete mixed with non-sintered hwangto(NHT) as an alternate material for cement were evaluated, and the compressive strength prediction equation of concrete based on ultrasonic pulse velocity analysis was proposed. Cement replacement rates for mixed NHT were set to 0, 15, and 30%, and design compressive strength was set to 30 and 45MPa to evaluate the effect on the amount of cement and NHT powder. The mechanical properties items analyzed were compressive strength, ultrasonic pulse velocity, and elastic modulus, and were measured on days 1, 3, 7, and 28. As the replacement rate of NHT increased, the mechanical properties tended to decrease. In addition, as a result of analyzing the correlation between compressive strength and ultrasonic pulse velocity, the correlation coefficient(R2) showed a high relationship(R2=0.95) on concrete mixed with NHT.

Strength Development and Hardening Mechanism of Alkali Activated Fly Ash Mortar (알카리 활성화에 의한 플라이애쉬 모르타르의 강도 발현 및 경화 메커니즘)

  • Jo, Byung-Wan;Park, Min-Seok;Park, Seung-Kook
    • Journal of the Korea Concrete Institute
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    • v.18 no.4 s.94
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    • pp.449-458
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    • 2006
  • The discharge of fly ash that is produced by coal-fired electric power plants is rapidly increasing in Korea. The utilization of fly ash in the raw materials would contribute to the elimination of an environmental problem and to the development of new high-performance materials. So it is needed to study the binder obtained by chemically activation of pozzolanic materials by means of a substitute for the cement. Fly ash consists of a glass phase. As it is produced from high temperature, it is a chemically stable material. Fly ash mostly consists of $SiO_2\;and\;Al_2O_3$, and it assumes the form of an oxide in the inside of fly ash. Because this reaction has not broken out by itself, it is need to supply it with additional $OH^-$ through alkali activators. Alkali activators were used for supplying it with additional $OH^-$. This paper concentrated on the strength development according to the kind of chemical activators, the curing temperature, the heat curing time. Also, according to scanning electron microscopy and X-Ray diffraction, the main reaction product in the alkali activated fly ash mortar is Zeolite of $Na_6-(AlO_2)_6-(SiO_2)_{10}-12H_2O$ type.

A Study on the Chemical Resistance Performance of Injection Type Leakage Repair Materials used in Crack Parts of Concrete Structures under the Contaminated Groundwater Environment (오염된 지하수 환경 하의 콘크리트 구조물 균열부위에 사용되는 주입형 누수보수재료의 화학저항성능 시험평가 연구)

  • Kim, Soo-Yeon;Yoo, Jae-Yong;Kim, Byung-Il;Oh, Sang-Keun
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.5
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    • pp.411-419
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    • 2019
  • Underground concrete structures are constructed under a geographical environment called underground and exposed to various environments that promote deterioration. Among them, groundwater promotes deterioration of underground concrete structures due to contaminated water from the ground. In this study, the chemical resistance performance test evaluation of five different receptors for a total of 15-type leakage repair materials of five series was conducted to determine the chemical stability of the leakage repair material used in the crack area. The results show a general increase and decrease in most chemical receptors, but the biggest increase and decrease was shown in acrylic systems, which were found in sodium chloride and sodium hydroxide, and epoxy was found in hydrochloric acid. The cement system is showing a lot of increase and decrease in sodium chloride. It is expected that the results of these studies will be used as a basis for chemical stabilization in the development of new materials.

A Study on the Physical Characteristics of Grout Material for Backfilling Ground Heat Exchanger (지중 열교환기용 뒤채움재의 물리적 특성 연구)

  • Choi, Hang-Seok;Lee, Chul-Ho;Choi, Hyo-Pum;Woo, Sang-Baik
    • Journal of the Korean Geotechnical Society
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    • v.24 no.1
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    • pp.37-49
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    • 2008
  • A geothermal heat pump system is a preferable alternative energy system in Korea because it uses the heat energy of the earth, which is environmentally friendly and inexhaustible. In order to characterize the thermal conductivity and viscosity of grout materials used for backfilling ground heat exchangers, nine bentonite grouts, one marine clay from Boryung, and cement grouts adapted in the United State have been considered in this study. The bentonite grouts indicate that the thermal conductivity and viscosity increase with the content of bentonite or filler (silica sand). In addition, material segregation can be observed when the viscosity of grout is relatively low. The marine clay turns out to be unsuitable for backfilling the ground heat exchanger due to its insufficient swelling potential. The saturated cement grouts appear to possess much higher thermal conductivity than the saturated bentonite grouts, and the reduction of thermal conductivity in the cement grouts after drying specimens is less than that in the case of the bentonite grouts. Maintaining the moisture content of grouts is a crucial factor in enhancing the efficiency of ground heat exchangers.

An Experimental Study on the Mechanical Properties of Hwangtoh Concrete (황토콘크리트의 역학적 특성에 대한 실험적 연구)

  • Tak, So-Young;Hong, Geon-Ho;Kim, Jang-Ho
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.689-692
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    • 2008
  • The purpose of this study was to analyze mechanical properties through an experiment of concrete that reinforced PET fiber, blast furnace slag and Hwangtoh. As admixture that is substitute material of cement for environmental concrete development In order to measure compressive strength, the experiment has executed to concrete, Hwangtoh concrete and a mixture specimen of Hwangtoh and PET reinforcement fiber. Also, creep and drying shrinkage experiment have executed to analyze long-term quality of specimens. Test results, compressive strength by age was not much of difference as a substitute, however, compressive strength of HTC specimen was the strongest of the three specimens. In the case of creep and drying shrinkage, long-term quality of HTC specimen was distinguished.

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Mechanical Properties of Controlled Low Strength Materials with Marine Dredged Soil (해양준설토를 이용한 유동성 뒤채움재의 역학적 특성)

  • Kim, Ju-Deuk;Lee, Byung-Sik;Lee, Kwan-Ho
    • Journal of the Korean Society of Hazard Mitigation
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    • v.7 no.2 s.25
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    • pp.35-44
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    • 2007
  • Plowable fill is generally a mixture of sand, fly ash, a small amount of cement and water. Sand is the major component of most flowable fill mixes. Marine dredged soil was adopted for flowable fill instead of fly ash. Natural sea sand and in-situ soil were used for comparison. The flow behavior, hardening characteristics, and ultimate strength behavior of flowable fill were investigated. The unconfined compression test necessary to sustain walkability as the fresh flowble fill hardens was determined and the strength at 3-days appeared to correlate well with the water-to-cement ratio. The strength parameters, like cohesion and internal friction angle, was determined along the curing time. The creep test for settlement potential was conducted. Also, potable falling weight deflectometer(PFWD) test has been carried out for elastic modulus of each controlled low strength materials(CLSM). The data presented show that marine dredged soil and in-situ soil can be successfully used in CLSM.

A Study on the Reinforcement Effect Analysis of Aging Reservoir using Grout Material recycled Power Plant Byproduct (발전부산물을 재활용한 그라우트재의 노후 저수지 보강효과 분석에 관한 연구)

  • Seo, Se-Gwan;An, Jong-Hwan;Cho, Dae-sung
    • Journal of the Korean Geosynthetics Society
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    • v.20 no.2
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    • pp.23-33
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    • 2021
  • In Korea, many reservoirs have been built for the purpose of solving the food shortage problem and supplying agricultural water. However, the current 75.6% of the reservoirs are in serious aged as more than 50 years have passed since the year of construction. In the case of such an aging reservoir, the stability due to scour and erosion inside the reservoir is very reduced, and if concentrated rainfall due to recent abnormal weather occurs, the aging reservoir may collapse, leading to a lot of damage to property and human life. Accordingly, each agency that manages aging reservoirs uses Ordinary Portland Cement (OPC) as an injection material and applies the grouting method. However, in the case of OPC, it may deteriorate over time and water leakage may occur again. And there are environmental problems such as consumption of natural resources and generation of greenhouse gases. So, there is a need to develop new materials and methods that can replace the OPC. In this study, an laboratory test and analysis were performed on the grout material developed to induce a curing reaction similar to that of OPC by recycling power plant byproduct. In addition, test in the field such as electric resistivity survey, Standard Penetration Test (SPT), and field permeability test were performed to analyzed to reinforcement effect and determine the possibility of using instead of OPC. As a results of the test, in the case of recycled power plant byproduct, the compressive strength was 2.9 to 3.2 times and the deformation modulus was 2.3 to 3.3 times higher, indicating that it is excellent in strength and can be used instead of OPC. And it was analyzed that the N value of the reservoir was increased by 1~2, and the coefficient of permeability (k) decreased to the level of 8.9~42.5%. showing sufficient reinforcing effect in terms of order.