• Title/Summary/Keyword: 슬러지 건조

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Study on the Physical Properties of the Artificial Lightweight Aggregate Recycled from the Dyestuff Sludge Treated Chemically With Ti and Fe Salt (Ti염 및 Fe염으로 화학처리된 염색공단 슬러지를 재활용한 인공경량골재의 물리적 특성에 관한 연구)

  • Choi, Jong-Oh;Jung, Yong-Wook
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.1
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    • pp.34-42
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    • 2015
  • The paper investigates environmental hazards and characteristics of the artificial lightweight aggregate manufactured by using dyestuff sludge from dyeing industrial complex. The dyestuff sludge used in this study is chemically treated with Ti and Fe salt for the purpose of recycling. The artificial lightweight aggregate is manufactured through 3 step; 1) Selecting the optimum moisture content by evaluating plasticity from the mixing ratio of the clay and sludge, 2) shaping round type based on the optimum mixing ratio, 3) drying and Sintering process. Based on KS F 2534 "Lightweight Aggregate for Structural concrete", the particle size, fineness modulus, the density, absorption, unit volume weight, stability and environmental hazards of the manufactured lightweight aggregate are evaluated. Experimental results show that the particle size and fineness modulus is out of the range. However, it is observed that other physical properties are within criteria. In addition, it is confirmed that the problem of the particle size and fineness modulus could be solved in the manufacturing process.

Development of a Carbonization Activator (하수슬러지 활성탄화로 개발)

  • Jung, Dong Hyun;Lim, Mun Sup;Song, Joo Sub;Chun, Young Nam
    • Applied Chemistry for Engineering
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    • v.20 no.1
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    • pp.109-115
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    • 2009
  • The purposes of this study are to treat sewage sludge that has increasingly become an issue and to recycle it as the adsorbent. The adsorbent was produced by carbonization and simultaneous steam activation, and its characteristics were studied. Parametric screening studies were carried out for the preparation of good adsorbent. Optimum operating conditions were confirmed as input carbonization-activated temperature of $840^{\circ}C$, feed steam flow rate of 70 g/min, carbonization-activated time of 30 min and feed dried sludge of 10.8 kg/day, respectively. At this time, the iodine adsorptivity was maximized as 328.1 mg/g. Pore development, structure, element compound and content were confirmed by using nanoPOROSITY, SEM (Scanning electron microscope), and EDS (Energy dispersive spectroscopy). Through this result, it was known that the adsorbent derived from sewage sludge could be used for the treatment of leachate in a landfill, VOCs (Volatile organic compounds), and so on.

Engineering Characteristics of Mixtures according to Water Sludge Ratio and Reinforcing Waste Fishing Net (정수슬러지의 혼합비율 및 폐어망 보강에 따른 혼합토의 공학적 특성)

  • Yun, Daeho;Kim, Yuntae
    • Journal of the Korean GEO-environmental Society
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    • v.14 no.4
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    • pp.29-37
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    • 2013
  • In order to recycle both water sludge and waste fishing net(WFN), it was investigated in this paper the engineering characteristics of mixtures that consisted of different content of water sludge(0%, 10%, 30%, 50%) and reinforced with waste fishing net(unreinforced, untreated WFN, glue treated WFN). WFN or glue treated WFN(1&2 layers) was also added to the mixture to improve the interlocking between the soil particle and WFN. Several series of laboratory tests such as compaction test, triaxial test, oedometer test, permeability test and leaching test were carried out. The experimental test results indicated that, as water sludge content increases, maximum dry unit weight, cohesion, friction angle, and permeability of the mixture decrease, while optimum moisture content, compression index, expansion index and compressibility increase. For the case of reinforced mixture, its cohesion and friction angle are increased due to the inclusion of WFN and glue treated WFN. Leaching result of mixture was satisfied with standard of ministry of environment.

Application of Electron Beam for Accelerating Composting of Sewage Sludge (하수슬러지 퇴비화촉진을 위한 전자빔의 응용)

  • Kang, Ho;Shin, Kyung-Sook;Jeong, Ji-Hyun;Schuchardt, Frank
    • Journal of the Korea Organic Resources Recycling Association
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    • v.18 no.2
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    • pp.62-70
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    • 2010
  • A feasibility test for accelerating composting of sewage sludge irradiated with electron beam(3kGy) was investigated. Dried wood chip and leaves were used as a bulking agent and carbon source, respectively. The test variables included changes in temperature, organics and nutrients, and bioactivities from experimental and control composters. Results indicates that the temperature rose up to $60^{\circ}C$ within 1 day and maintained high temperature above $50^{\circ}C$ for more than 5 days in the irradiated sludge cake composter. It resulted in the fast degradation of organics during the initial 5 days, showing that approximately 70% of total amount of carbon degraded within 20 days was destroyed. It is likely that the composting of electron beam irradiated sludge cake is able to reduce it's maturing period significantly.

Engineering Properties of Sewage Sludge Landfill Ground in Nanji-Do (난지도 하수슬러지 매립지반의 공학적 특성)

  • Song, Young-Suk;Yun, Jung-Mann
    • The Journal of Engineering Geology
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    • v.17 no.1 s.50
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    • pp.125-133
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    • 2007
  • The environmental and geotechnical properties are investigated to the 8th landfill area made of only sewage sludge in Nanji-Do. To do this, the soils are sampled in this area, and leaching tests, heavy metal content tests, and so on are performed to research the environmental properties. As the result of heavy metal content tests, Pb, Zn, Cu, Ni, Cd and Cr were leached from the sewage sludge. Because the leaching concentration of Cu is more than the standard value of California state, Cu content have to bring down during the recycling of the sewage sludge. Meanwhile, a series of tests concerning specific gravity, liquid and plastic limits, compaction, permeability and shear strength is performed to research the geotechnical properties. The sewage sludge is consisted of sand, silt and clay, and is classified into non-organic silt or organic clay with 42.3% of plastic index. As the result of compaction test, it is expected that the compaction effect according to variation of water contents is low relatively because the dry unit weight is low and the curve of compaction forms flatness. Also, as the result of direct shear tests, the cohesion is $0.058kg/cm^2$, and the internal friction angle is $14^{\circ}$. Taking everything into consideration, the various problems are happening in case of recycling the sludge like the cover layer of landfill and so on because the compaction is bad, and the shear strength is low. Also, it is expected that the ground water pollution caused by leaching the heavy metal into the sludge. To do recycling the sewage sludge in this site, supplementary and treatment programs should be prepared.

Reuse Technology Development and Economic Evaluation of Dyeing Wastewater Treatment Sludge (폐수처리슬러지의 재활용기술개발 및 경제성 평가 -B염색조합을 중심으로-)

  • 임재호;이정연
    • Resources Recycling
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    • v.9 no.1
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    • pp.36-43
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    • 2000
  • This study was carried out for treatment and reuse of inorganic sludge from Fenton process at B dyeing wastewater treatment plant. The parameters for pilot-scale treatment system were derived from the results of this study. It was found that $COD_{cl}$ of the treated effluent became lower than 100 mg/l approximately on the optimal reaction condition. 2nd sludge which was generated after redissolving sludge was analyzed, and it showed that reduction ratio of ash in 2nd sludge and total dry sludge weight in comparison with current sludge were 85% and 65%. Also Fe salt in sludge was redissolved about 90~95% of initial Fe by weight. It was estimated almost ₩350,000,000 for sludge reuse process. It was estimated saving of about ₩1,300,000 per day (₩420,000,000 per year) in operating cost based on 30,000 $m^3$/d treatment, which these were about ₩430,000 per day in chemical, ₩1,100,000 per day in sludge transportation and ₩200,000 per day in equipment maintenance. Payback period with interest charge for investment cost was estimated about 10.5 months. Also, net present value (NPV) was ₩792,000,000 and internal rat of return (IRR) was about 110%.

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Aerobic Composting of Waste water Sludge (슬러지의 호기성(好氣性) 퇴비화(堆肥化))

  • Lee, Chan Ki;Kim, Young Rai
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.7 no.3
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    • pp.71-76
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    • 1987
  • The purpose of this study was to know reduction of organic matter, degree of humification and composting period by corp. posting of night soil sludge. Laboratory reactor was used for this study. Samples being used in this experimentation was sludge of night soil treatment plant. The degree of composting was investigated by changing moisture content. The laboratory study indicated that the degree of humification was about 175, C/N ratio was about 11~13, composting period was about 10 days and COD reduction was 37mg/l/day in case of 60% moisture content.

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Flow Analysis for the Sludge Pneumatic Dehydrator with Cyclone Type (사이클론형 슬러지 공기건조기의 유동해석)

  • Kim, Bong-Hwan;Jung, Dae-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.1-6
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    • 2009
  • Air drying technology was developed as an equipment for reducing of moisture content from wastewater treatment and waterworks sludge cake and reproducing it by reusable matter. Advantage of cyclone type pneumatic dehydrator is simple and excellent drying performance. The air drying equipment was composed to the air ejector which made high-speed fluid field, and cyclone which made circling fluid field. Dewatered cake was crushed at the high-speed zone as first step, and formed with dried powder of sphere shape by the collision between particles at the circling fluid zone. In this study, a CFD analysis has been performed to predict air-sludge particles flow in cyclone and ejector of pneumatic dehydrator. The computational results showed typical Rankine vortex structure which was frequently found in swirling flow phenomena. And the conical type wedge in lower part of a cyclone prevented accumulation of the sludge particles in the cyclone. Therefore, this technology was effective in drying of dehydrated cake of waterworks sludge.

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A study for Beating Filter Press Dewatering Technology (열(熱) 필터프레스 기술(技術)을 통한 슬러지 탈수율(脫水率) 향상(向上)을 위한 연구(硏究))

  • Lee, Jung-Eun;Kim, Dong-Su
    • Resources Recycling
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    • v.15 no.3 s.71
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    • pp.38-45
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    • 2006
  • The thermal filter press dewatering(TFPD) technology to improve the dewaterability through increasing the inner vapor pressure, lowering the filtration viscosity and forming the porosity easily within cake as applying the heat at the sludge layer was developed in this study. The hot water with temperature of $95^{\circ}C$ and pressure of $1.2kg_f/cm^2$ was supplied to the heating plate equipped between filter plates with plate size of $470{\times}470mm$ and material of polypropylene. Sludge was dewaterd by supplying pressure of $5kg_f/cm^2$ and then by squeezing pressure of $15kg_f/cm^2$. As a results of estimating the characteristics of thermal dewatering to consider the initial water content and organic content to be influenced by a period of water shortage and rainwater, the dewatered cake water content was about 35 wt% and dewatering velocity was $4DSkg/m^2{\cdot}hr$ under the rainwater period, and the dewatered cake water content was about 50 wt% and dewatering velocity was $1.5DSkg/m^2{\cdot}hr$ in the case of sludge of water shortage season. These results was superior to the mechanical dewatering performance with water content of 70wt% and dewatering velocity of $0.9DSkg/m^2{\cdot}hr$. On the base of the results of TFPD, energy consumpted to deal with DS(Dry Solid) of 1kg was estimated by 300 kJ. It was analyzed that the energy consumption of TFPD was decreased about one third with comparison to the dryer system. Dewatering velocity of this technology was faster than the one of mechanical dewatering equipment and it was easier to product low water content cake. Therefore, this technology was recognized that dewaterability was predominant because of the fast of dewatering velocity and production of low water content cake, and also this known as economical efficiency was excellent because of low energy consumption in comparison with dryer.

Products and pollutants of half dried sewage sludge and waste plastic co-pyrolysis in a pilot-scale continuous reactor (반 건조 하수슬러지와 폐플라스틱 혼합물의 파일롯 규모 연속식 열분해에 의한 생산물과 발생 오염물질)

  • Kim, YongHwa;Chun, Seung-Kyu
    • Journal of the Korean Applied Science and Technology
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    • v.34 no.2
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    • pp.327-337
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    • 2017
  • A continuous low temperature ($510^{\circ}C{\sim}530^{\circ}C$) pyrolysis experiment in a pilot-scale of 85.3 kg/hr was carried out by the mixed feedstock of half dried digested sewage sludge and waste plastics. As a result, the amount of pyrolysis gas generated was maximum 68.3% of input dry mass and scored $40.9MJ/Nm^3$ of lower heating value (LHV), and the percentage of air inflow caused by continuous pyrolysis was 19.6%. The oil was produced 4.2% of the input dry mass, and the LHV was 32.5 MJ/kg. The sulfur and chlorine contents, which could cause corrosion of the facility, were found to be 0.2% or more respectively. The carbide generated was 27.5% of the input dry mass which shows LHV of 10.2 MJ/kg, and did not fall under designated waste from the elution test. The concentration of carbon monoxide, sulfur oxides and hydrogen cyanide of emitted flu gas from pyrolysis gas combustion was especially high, and dioxin (PCDDs/DFs) was within the legal standards as $0.034ng-TEQ/Sm^3$. Among the 47 water pollutant contents of waste water generated from dry flue gas condensation, several contents such as total nitrogen, n-H extract and cyanide showed high concentration. Therefore, the merge treatment in the sewage treatment plants after pre-treatment could be considered.