• Title/Summary/Keyword: 슬래그 성분

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Convergent Study on the Preparation of Sludge Modified Soils of Inorganic Consolidation Soil (무기계고화재의 슬러지 개량토 제조에 관한 융합연구)

  • Han, Doo Hee
    • Journal of the Korea Convergence Society
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    • v.8 no.2
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    • pp.157-162
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    • 2017
  • Inorganic stiffening agents were prepared by mixing paper sludge incineration ash, blast furnace slag fine powder quicklime, anhydrous gypsum and fly ash. The main components of the solidifying agent developed for sludge treatment were SiO, $Al_2O_3$, $TiO_2$, $Fe_2O_3$, $Mn_2O_3$, CaO, MgO, $Na_2O$, $K_2O$, $P_2O$, and $SO_3$. Unlike cement, the developed solidifying agent did not contain $Cr^{6+}$, which is known as a carcinogen. Heavy metals and oil contaminated soil were mixed with solidifying agent and cured for 7 days and the heavy metal content was below the environmental standard. Sewage sludge cake, food waste and solidifying agent were mixed with each other, and after 7 days curing, soil component test showed that the heavy metal content was below the environmental standard. After mixing the sludge, solidifying agent and additive mixture into the beaker, the ammonia concentration was measured to be 0 after 3 days.

A Study on the Chloride Migration Properties of High Durable Marine Concrete Using the Expansion Production Admixture (팽창재를 혼입한 고내구성 해양콘크리트의 염화물 확산특성에 관한 연구)

  • Kim, Kyoung-Min;Ryu, Dong-Woo;Park, Sang-Joon
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.697-700
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    • 2008
  • Recently, high strength, flowability, and durability of concrete were required according to increase of large scale and high rise structure. However, cracks occurred easily on the high performance concrete. In this reason, using expansion agent for reducing shrinkage cracks were increased, but it did not consider on durability of high performance concrete. Accordingly, this study1 investigated the resistance of shrinkage and damage form salt by mixing CSA expansion agent on the blast-furnace slag cement and mixed cement for the low heat of hydration by three components. The cases that 8% of expansion agent was mixed and the proportion was OPC were expanded till 43.7 times compared with control concrete. For the resistance to the damage of salt, it was improved when mixing ratio was incresed and the maximum size of coarse aggregate growed bigger. In this study, the resistance to the damage of salt of the cases that 8% of expansion agent was mixed was improved about 16% compared with control concrete.

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Leaching Properties of Hexavalent Chromium in Sintering Condition of Clinker material (클링커 원료의 소성 조건에 따른 6가 크롬 용출 특성)

  • Lee, Jung-Hui;Park, Nam-Kyu;Jung, Yon-Jo;Chu, Yong-Sik;Song, Hun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.549-552
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    • 2008
  • The cement is accomplished with CaO, SiO2, Al2O3 and Fe2O3, etc. After pulverizing materials of the limestone, the sand and the clay(shale), iron ore, the cement becomes clinker materials sintering from the rotary kiln of oxidizing atmosphere. The part in the materials of the clinker is substituted with slag, sludge etc. and it is used. because The chromium which is to be included in the clinker materials, in sintering process hexavalent chromium is converted with the chrome. Consequently it changed the type and a content of clinker materials and test hexavalent chromium of the clinkers which is manufactured.

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Characteristics of EGW Welding Consumables for EH47-TM Steels (선급 EH47-TM용 EGW 용접재료의 특성)

  • An, Young-Ho;Han, Il-Wook
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.69-69
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    • 2010
  • 최근 컨테이너 선박의 초대형화로 극후물 고장력 강재인 항복응력 460MPa급 고장력강인 EH47이 개발되었다. 두께 80mm의 극후물 용접에서 용접생산성 향상을 위하여 EGW/FCAW로 양면 용접이 검토되고, 입열량은 최대 300kJ/cm의 대입열 용접이 요구된다. 이를 위해서는 강재 및 용접재료 모두 300kJ/cm 용접부 성능이 선급 규격을 만족하여야 함은 물론 마지막 조립단계에서 적용되기 때문에 용접재료의 용접작업성도 매우 크게 요구되고 있다. 먼저 대입열 용접금속에서 요구되는 저온 충격인성($vE_{-20^{\circ}C}{\geq}57J$)을 만족하기 위하여는 용접금속의 미세조직 제어가 필요하며, 특히 조대한 입계페라이트 생성을 억제하고 미세한 입내 페라이트를 균일 분포하는 것이 중요하지만, 이를 위해 용접금속의 소입성이 지나치게 높이면 경화조직인 베이나이트 분율이 증가하여 오히려 용접금속 저온 충격인성을 저하시키므로, 적절한 용접금속의 성분 제어가 중요하다. 한편 용접부는 선급에서 요구하는 최소 강도인 570MPa를 만족하기 위하여 용접금속의 소성구속 현상을 활용하여 용접부 인장강도를 확보 할 수 있음을 확인했다. 이를 위해서는 용접금속의 적정한 경화도 확보가 필요하였다. 전술한 바와 같이 대입열 용접금속 저온 충격인성 확보와 용접부 강도 측면을 고려하여 용접금속 최적의 탄소당량 범위를 제시코자 하였다. 한편 용접재료의 용접작업성은 EGW용접의 용적이행 현상은 자유비행이행으로 이루어지고 있으며 특성상 용접중 용적과 용융지 사이에 많은 순간단락 현상을 동반하고 있으며, 슬래그 유동이 불안정하면 아크 꺼짐 현상도 관찰되고 있다. 따라서, 현장용접시 원할한 용접작업성을 확보할 수 있는 평가 기준으로써 아크 전류 및 전압의 변동 정도를 설정하고, 용접재료의 용접작업성 확보 기준을 제시코자 하였다.

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Viscosity Change of Al2O3-SiO2-CaO Slag System with Used Electronic Scrap (산화처리된 PCB 스크랩을 첨가한 Al2O3-SiO2-CaO 3성분계 슬래그의 점도)

  • Kwon, Eui-Hyuk;Han, Sin-Suk;Ji, Jae-Hong;Han, Jeong-Whan;You, Byung-Don;Kim, Byung-Soo;Lee, Jae-Chun
    • Korean Journal of Materials Research
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    • v.13 no.4
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    • pp.239-245
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    • 2003
  • In order to explore the possibility to extract precious metals from PCB(Printed Circuit Board) scrap by gravity separation, a high temperature melting process was adopted, from the recycling view point, to investigate the influence of viscosity on A1$_2$$O_3$-CaO$-SiO_2$ slag system composed of PCB scrap. For optimizing the pre-treatment process of PCB scrap, an experimental condition for the complete calcination and oxidation of organic materials in PCB scrap was established and a quantitative analysis of oxidized PCB scrap was also carrie out. It was found that 6 hours were enough for the complete oxidation of PCB scrap at 1273 K in an atmosphere condition. A slag, l5wt%$A1_2$$O_3$-45wt%CaO-40wt%SiO$_2$, was chosen as a basic slag composition which is determined based on the quantitative analysis of PCB scrap. Viscosities were measured in slag systems both made from pure fluxes and from PCB scrap with additional fluxes. Slag viscosities composed of pure fluxes were measured to be 5.29 poise and 30.52 poise at temperatures of 1773 and 1573 K, whereas that of PCB scrap with additional fluxes were 3.37 poise and 69.89 poise, respectively.

An Experimental Study on the mechanical and Shrinkage Properties of Concrete Using High Fineness Fly ash (고분말도 플라이애쉬를 사용한 콘크리트의 역학 및 수축특성에 관한 실험적 연구)

  • Lee, Ji-Hwan;Bae, Pil-Sik;Kim, Sung-Soo;Kim, Jae-Hwan;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.725-728
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    • 2008
  • This study was to establish 3 levels of high fineness fly ash like 4000, 6000, and 8000 class and 30% replacement ratio in order to analyze mechanics and shrinkage properties of concrete by using high fineness fly ash. Furthermore, this study was to make a plan in two levels of water-binder ratio like 40% and 50%. In addition, as a result of measurement by the establishment of combined condition of ternary system as 20% replacement ratio level of three sorts of ground granulated blast furnace slag, there was a tendency to be equal or higher to the plain concrete as the fineness of fly ash increased in strength property. Simultaneously, this study had a tendency in the relationship between the compressive strength and elastic modulus that the more the fineness of fly ash, the more the elastic modulus increased a little. In addition, this study had a tendency that the more elastic modulus moved to the long-term aged one, the more it increased definitely. The effect on the fineness of fly ash remained at a low level in the drying shrinkage. This study has shown that the more the fineness increased, the more the elastic modulus decreased.

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A Study of 240MPa Ultra High Strength Concrete Properties Using High Flow Cement (하이플로 시멘트를 이용한 240MPa 초고강도 콘크리트 물성에 관한 연구)

  • Kim, Kang-Min;Yoo, Seung-Yeup;Song, Yong-Soon;Koo, Ja-Sul;Kang, Suck-Hwa;Jeon, Hyun-Kyu
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.365-368
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    • 2008
  • This research is related to 240MPa ultra-high strength concrete(UHSC) with extremely loss W/B ratio. For this development, High flow cement is mainly used which has a short reaction rate due to the high blaine and high early strength, which can make greater fluidity in case of very low W/C ratio. It made the best mixture using the mineral admixtures silica fume, slag powder and special admixture. For dispersibility and homogeneity of cement binder, cement of premix type is produced using omni-mixer. Moreover, it ensures the fluidity of ultra-high strength concrete(UHSC). For having a good fire performance, we made an experiment special coarse aggregate. As a result, we got 180MPa in case of water curing, 200MPa in case of steam curing and uniform UHSC of 240MPa in case of a special curing method.

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Phase Analysis and Thermodynamic Simulation for Recovery of Copper Metal in Sludge Originated from Printed Circuit Board Manufacturing Process by Pyro-metallurgical Process (인쇄회로기판 제조공정 중 발생한 슬러지 내 건식환원 처리를 통한 구리 회수를 위한 슬러지 분석 및 열역학적 계산)

  • Han, Chulwoong;Kim, Young-Min;Kim, Yong Hwan;Son, Seong Ho;Lee, Man Seung;Lee, Ki Woong
    • Resources Recycling
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    • v.26 no.5
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    • pp.85-96
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    • 2017
  • In this study, we tried to select a slag system capable of pyro-metallurgical process through analysis of sludge generated from PCB plating and etching process solution. Based on this, the possibility of extracting valuable metals in the sludge was studied by experimental and thermodynamic approaches. The sludge was dried at $100{\sim}500^{\circ}C$ and the morphology, chemical composition and phase of the sludge were analyzed. The possibility of pyro-metallurgical process of sludge was investigated through thermodynamic approach using FactSage software.

Optimal Mix Design of High-Performance, Low-Heat Self-Compacting Concrete (고성능 저발열 자기충전 콘크리트의 최적 배합설계)

  • Kim, Young-Bong;Lee, Jun-Hae;Park, Dong-Cheon
    • Journal of the Korea Institute of Building Construction
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    • v.22 no.4
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    • pp.337-345
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    • 2022
  • The foundation of high-rise concrete building in coastal areas generally must be installed in an integrated manner, not separately, in order to prevent defects caused by stress on the upper and lower parts of the mounting surface and to manage the process smoothly. However, when performing integrated punching, there is a concern that temperature stress cracks may occur due to hydration heat. Due to the large member size, it is difficult to make a sufficient commitment, so it is necessary to mix concrete with high self-charging properties to ensure workability. In this research, the amount of high-performance spray and admixture used was adjusted as experimental variables to satisfy this required performance. Through the analysis of the results for each blending variable, it was found that the unit quantity was 155kg/m3 and the cement ratio in the binder was 18%, and the target values of the pre-concrete properties and compressive strength were satisfied. A four-component binder(18% cement, 50% slag fine powder, 27% fly ash, 5% silica fume) was used.

A Comparative Study on Strength Development, Chloride Diffusivity and Adiabatic Temperature Rise of Marine Concrete Depending on Binder Type (결합재 종류에 따른 해양 콘크리트의 강도 발현, 염화물 확산 및 단열온도 상승 특성에 대한 비교 연구)

  • Bae, Jun-Young;Cho, Sung-Hyun;Shin, Kyung-Joon;Kim, Yun-Yong
    • Journal of the Korea Concrete Institute
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    • v.25 no.4
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    • pp.411-418
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    • 2013
  • Recently, in order to reduce a damage of chloride attack and hydration heat in marine concrete structures, blended cement in mixing the marine concrete is widely used. Long term strength development is distinct in concrete with blended cement and it also has excellent resistance to chloride attack and reduction of hydration heat. However, blended cement has a characteristic of relatively low compressive strength in early age of 28 days. On the other hand, a high level of compressive strength is required in the Standard Specification for marine concrete mix design. Such concrete mix design satisfying Standard Specification is effective to chloride attack but disadvantageous for hydration heat reduction due to large quantity of binder. In this study, the material properties of marine concrete considering water-binder ratio and binder type are experimentally investigated. Through the research results, compressive strength in blended cement at the age of 56 days is similar although it has smaller compressive strength at the age of 28 days compared with result of OPC (ordinary portland cement). Even though blended cement has a large water-binder ratio and small unit of binder content, chloride ion diffusion coefficient is still small and hydration heat is also found to be reduced. For meeting the required compressive strength in Standard Specification for marine concrete at 28 days, the increased unit content of binder is needed but the increased hydration heat is also expected.