• Title/Summary/Keyword: 스프레이 코팅

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Development of Numerical Model for Predicting Deposition Thickness Distribution during Spray Process for Carbon Nanotube Thin Films (탄소나노튜브 박막 제조를 위한 분무공정에서의 증착 두께 분포 예측 모델 개발)

  • Choi, Du-Soon;Kim, Duck-Jong;Jang, Dong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.9
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    • pp.969-974
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    • 2011
  • A carbon nanotube (CNT) is a cylindrical carbon nanostructure with good transport properties along the tube's axis. As an approach for realizing the practical use of CNTs, CNT networks are fabricated and their applications in many fields are investigated. To fabricate thin CNT-based films, several methods have been proposed and used. Among these methods, the spray coating method is a robust method for fabricating a large area. However, it is difficult to achieve uniformity in the CNT network. To solve this problem, it is necessary to understand the effect of the sprayprocess parameters on the deposition thickness distribution. In this study, a numerical model for predicting the deposition thickness distribution during the spray process was developed. The spatial deposition thickness distributions obtained according to various nozzle paths were analyzed using the developed numerical model.

Manufacturing and Properties of Low Vacuum Plasma Sprayed W-Carbide Hybrid Coating Layer (진공 플라즈마 스프레이 공정을 이용한 W계 복합 코팅층의 제조 및 특성 연구)

  • Cho, Jin-Hyeon;Jin, Young-Min;Ahn, Jee-Hoon;Lee, Kee-Ahn
    • Journal of Powder Materials
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    • v.18 no.3
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    • pp.226-237
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    • 2011
  • W-ZrC and W-HfC composite powders were fabricated by the Plasma Alloying & Spheroidization (PAS) method and the powders were sprayed into hybrid coating layers by using Low Vacuum Plasma Spray (LVPS) process, respectively. Microstructure, mechanical properties, and ablation characteristics of the fabricated coating layers were investigated. The LVPS process led to successful production of W-Carbide hybrid coatings, approximately 400 ${\mu}M$ or above in thickness. As the substrate preheating temperature increased from $870^{\circ}C$ to $917^{\circ}C$, the hardness of the W-ZrC coating layer increased due to decreased porosity. Vickers hardness showed higher value (about 108.4 HV) in W-ZrC hybrid coating material compared to that of W-HfC while adhesive strength was found to be similar in both coating layers. The plasma torch test revealed good ablation resistance of the W-Carbide hybrid coating layers. The relatively high performance W-ZrC coating layer at the elevated temperature is thought to be attributed to both the strengthening effect of ZrC particle remained in the layer and the formation of ZrO2 phase with high temperature stability.

Evaluation of Adhesion and Electrical Properties of CNT/PU Topcoat with Different CNT Weight Fraction for Aircraft (탄소나노튜브의 함량에 따른 항공기용 탄소나노튜브/폴리우레탄 탑코트의 접착 및 전기적 특성 평가)

  • Kim, Jong-Hyun;Shin, Pyeong-Su;Kim, So-Yeon;Park, Joung-Man
    • Composites Research
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    • v.33 no.1
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    • pp.1-6
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    • 2020
  • Dispersion and electrical resistance (ER) properties of polyurethane (PU) type topcoat were evaluated using carbon nanotube (CNT) with different CNT weight fraction. CNT was dispersed in PU type topcoat using ultra sonication dispersion method. CNT/PU topcoat was coated on carbon fiber reinforced epoxy composite (CFRC) surface using gravity feed spraying method. Static contact angles of CFRC and CNT/PU topcoat were performed using 4 types of solvents to calculate the work of adhesion between CNT/PU topcoat and CFRC surface. Surface resistance of CNT added PU topcoat was measured to determine CNT dispersion. Adhesion property between CNT/PU topcoat and CFRC was determined via cross hatch cutting test based on ASTM D3359. The optimized condition of CNT weight fraction was found.

유연성 투명전도막의 전기적 특성에 미치는 CNT 길이의 영향

  • Sin, Ui-Cheol;Jeong, Gu-Hwan
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.456-456
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    • 2011
  • 최근 차세대 디스플레이, 터치스크린, 전자파 차폐 및 흡수 등의 다양한 응용분야에 적합한 소재를 개발하기 위한 연구가 진행되고 있다. 현재 주로 사용되는 ITO박막은 희소원소인 인듐의 매장량 한계와 높은 비용이 문제시 되고 있기 때문에, 대체 재료의 개발이 시급하게 요구되고 있다. 탄소나노튜브(CNT)는 금속을 능가하는 이론적인 전기전도도를 갖고 있으며 높은 탄성등의 우수한 기계적 성질을 갖고 있어 다양한 차세대 응용에 있어서 최적의 재료로 주목을 받고 있다. 특히, CNT 기반의 투명전도막은 기존의 ITO 박막 보다 우수한 유연성이 기대되어 더욱 기대를 모으고 있다. 본 연구에서는, 최종 고순도 재료를 얻기까지 합성 및 정제에 많은 공정과 시간이 요구되는 고가의 단층벽 나노튜브(SWNT)를 이용하지 않고, 웨이퍼 기판 위에 수직배향 합성한 상태의 다층벽 나노튜브(MWNT)를 별도의 정제과정 없이 초음파 분산한 뒤, 스프레이 코팅법을 이용하여 고분자 기판 위에 투명전도막을 제작하였고, 이때 각기 다른 길이의 수직배향 MWNT를 이용하여 유연성 투명전도막의 전기적 특성에 미치는 MWNT 길이의 영향에 대해 알아보았다. MWNT는 아세틸렌가스를 이용하여 열CVD법으로 합성하였고, 합성시간을 제어함으로써 길이가 다른 MWNT를 얻을 수 있었다. 투명전도막 제조공정의 단순화를 위하여 이용한 MWNT의 초음파 분산 결과, $500{\mu}m$ 이하 길이의 MWNT에서 분산성이 현저히 빨라지는 것을 확인하였다. 한편, 제작한 MWNT 기반의 유연성 투명전도막은 원자간힘현미경 및 면저항 측정기를 이용하여 막 두께에 따른 면저항 특성을 조사하였다. 그 결과 응용 가능한 면저항을 갖는 MWNT 투명전도막의 두께는 최소 50 nm 이상이어야 함을 알았고, 특히 MWNT등의 접촉점(node) 수에 따른 접촉저항 및 전기전도경로(electric conductivity path)를 고려했을 때 최적의 MWNT 길이가 존재하는 것을 확인하였다.

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A Study on the Surface and Manufacturing Method of Nanostructure for Amplification of Plasmonic Phenomena of Nanoparticles (나노 입자의 플라즈모닉 현상 증폭을 위한 나노구조 표면과 제작방법에 관한 연구)

  • Yi, Jae Won;Jeong, Myungyung
    • Journal of the Microelectronics and Packaging Society
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    • v.29 no.1
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    • pp.55-59
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    • 2022
  • In this paper, we compared the electric field and absorptance of nano particles in nanostructures by amplifying the electric field around the nanoparticles through plasmon resonance and comparing the structure that can increase the absorptance with the nanostructure by using the Finite Different Time Domain (FDTD) simulation. In addition, the width of the nanostructure was adjusted to 240 nm ~ 300 nm, and the light absorptance rate was higher as the gap between the particles was short. In addition, a study was conducted on the formation of nanoparticles and nanostructures on the surface through UV imprint. In order to form particles in the structure, the nano particles were first arranged in the mold used for the fabrication of the structure using spray coating, and then fabricated through UV imprinting. The nanostructure and particles were formed together by scanning electron microscopy.

Development of flexible energy storage device based on reduced graphene oxide (rGO)/single-walled carbon nanotubes (SWNTs) composite (환원된 그래핀/단일벽 탄소나노튜브 복합체를 이용한 플렉시블 에너지 저장 매체의 개발)

  • Yoo, Yeong Hwan;Cho, Jae Bong;Kim, Yong Ryeol;Jeong, Hyeon Taek
    • Journal of the Korean Applied Science and Technology
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    • v.33 no.3
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    • pp.593-598
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    • 2016
  • We report on the preparation of reduced graphene oxide (rGO)/single-walled carbon nanotubes (SWNTs) electrodes deposited onto flexible polyethylene terephthalate (PET) via spray coating technique. The highest capacitance value of the unbent rGO/SWNTs electrode was $82Fg^{-1}$ in 1 M $H_2SO_4$ at $100mVs^{-1}$, which decreased to $38Fg^{-1}$ after 500 bending cycle. Further characterization, including galvanostatic charge/discharge measurements and electrochemical impedance spectroscopy (EIS), showed that the rGO/SWNTs electrode retained a well-defined capacitive response after repetitive bending cycle. Overall, the rGO/SWNTs composite electrode showed reasonable electrochemical properties even prolonged bending cycle. Approximately 50% of the initial capacitance for the rGO/SWNTs composite electrode is remained after 500 bending cycle, making the electrode a potential option for flexible energy storage applications.

Effect of Deposition Parameter and Mixing Process of Raw Materials on the Phase and Structure of Ytterbium Silicate Environmental Barrier Coatings by Suspension Plasma Spray Method (서스펜션 플라즈마 스프레이 코팅법으로 제조된 Ytterbium Silicate 환경차폐코팅의 상형성 및 구조에 미치는 증착인자 및 원료혼합 공정의 영향)

  • Ryu, Ho-lim;Choi, Seon-A;Lee, Sung-Min;Han, Yoon-Soo;Choi, Kyun;Nahm, Sahn;Oh, Yoon-Suk
    • Journal of Powder Materials
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    • v.24 no.6
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    • pp.437-443
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    • 2017
  • SiC-based composite materials with light weight, high durability, and high-temperature stability have been actively studied for use in aerospace and defense applications. Moreover, environmental barrier coating (EBC) technologies using oxide-based ceramic materials have been studied to prevent chemical deterioration at a high temperature of $1300^{\circ}C$ or higher. In this study, an ytterbium silicate material, which has recently been actively studied as an environmental barrier coating because of its high-temperature chemical stability, is fabricated on a sintered SiC substrate. $Yb_2O_3$ and $SiO_2$ are used as the raw starting materials to form ytterbium disilicate ($Yb_2Si_2O_7$). Suspension plasma spraying is applied as the coating method. The effect of the mixing method on the particle size and distribution, which affect the coating formation behavior, is investigated using a scanning electron microscope (SEM), an energy dispersive spectrometer (EDS), and X-ray diffraction (XRD) analysis. It is found that the originally designed compounds are not effectively formed because of the refinement and vaporization of the raw material particles, i.e., $SiO_2$, and the formation of a porous coating structure. By changing the coating parameters such as the deposition distance, it is found that a denser coating structure can be formed at a closer deposition distance.

An Experimental Study and Value Analysis for Performance Assessment of the Embo-thane Membrane Waterproofing Method (엘보탄도막방수공법의 성능평가를 위한실험적 연구 및 VE분석)

  • Yoon, Cha-Woong;Lee, Seung-Soo;Kim, Sang-Rok;Seo, Jong-Won
    • Korean Journal of Construction Engineering and Management
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    • v.10 no.5
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    • pp.123-134
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    • 2009
  • Since 1970s, urethane waterproofing method is broadly used in rooftops, underground spaces, and sports stadium for its outstanding ultraviolet blockage, watertightness, and elasticity. However, development of slippage-resistance and endurance, improvement of function considering convenience and visually pleasing of users, urethane waterproofing method is necessary, since rooftops and underground spaces have slippage and external force risks. Therefore, many improved waterproofing methods are being developed and, recently, embo-thane waterproofing method, which applies embo-spray coating system, has been developed. This paper explains exposure, nonexposure, and floor-material of embo-thane waterproofing method, and then perform experimental study for comparison with urethane waterproofing method about tensile strength, coefficient of expansion, performance of bond, anti-abrasion, and slippage-resistance. In addition, the performance index was presented for the superiority of embo-thane waterproofing method compared to urethane by setting up evaluation criteria considering not only physical performance but also design side of embo-thane waterproofing method, and Value Analysis applying AHP. Also for an assessment considering uncertain result, Monte Carlo Simulation Method was used to operate reliability analysis through statistic approach method.

Reduced Graphene Oxide / Polyaniline Composite Material for Supercapacitor Electrode (환원된 그래핀 옥사이드/폴리아닐린 복합재료 기반의 슈퍼커패시터용 전극 제조)

  • Jeong, Hyeon Taek;Kim, Se Hyun;Ahn, Won Jun;Choi, Jae Yong;Park, Hyeon Young;Kim, Chang Hyun;Kim, Yong Ryeol
    • Journal of the Korean Applied Science and Technology
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    • v.35 no.4
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    • pp.1088-1095
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    • 2018
  • In this study, reduced graphene oxide/polyaniline composite was fabricated tomaximize their advantages with electrochemical performances and use as a electrodematerial for supercapcaitor. Polyaniline as an electrode material was synthesized bychemical polymerization of aniline monomer and reduced graphene oxide wasintroduced to prepare composite with polyaniline without any pre-treatment. Thereduced graphene oxide, polyaniline and their composite electrodes were fabricatedon gold coated PET(polyethylene terephthalate) substrate through spray coatingmethod which can also apply to industrial scale. we have also prepared reducedgraphene oxide and polyaniline single material electrode to compare theirelectrochemical properties with reduced graphene oxide/polyaniline composite electrode. We have analyzed and compared electrochemical properties of eachelectrodes by using cyclic voltammetry(CV), galvanostaticcharge-discharge(GCD) and electrochemical impedancespectroscopy(EIS) at same condition. As a result, reduced graphene oxide /polyaniline composite electrode showed higher capacitance value more thanpolyaniline and reduced graphene oxide electrode, respectively. Internal resistanceof reduce graphene oxide/polyaniline composite electrode was 24% and 58% lessthan polaniline and reduced graphene oxide electrode respectively. These resultsconsidered that reduced graphene oxide/polyaniline composite electrode has potential ability and enable to apply flexible energy storage and wearable devices.

Study on Influencing Factors of Adhesive Strength for Polymer Coating on Metal Adherend by Dolly Test (돌리테스트로 고분자 코팅층과 금속 피착재의 접착강도 측정시 영향인자에 대한 연구)

  • Baeg, Ju-Hwan;Park, Hyun;Lee, Sung In;Ha, Yungeun;Cho, Young-Rae
    • Journal of the Microelectronics and Packaging Society
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    • v.26 no.2
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    • pp.1-8
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    • 2019
  • The demand and importance of adhesives and paint coatings applied to solid surfaces such as metals, ceramics, and plastics are increasing. In this study, the influencing factors on the adhesive strength between the polymer coating and the metal adherend were investigated by Dolly test when the adhesive or the paint coating was applied on the metal adherend. Two-component epoxy adhesive was used as the adhesive, and EH2350, a two-component epoxy paint for anti-corrosion, was used as the paint. Especially, the effect of adherend metals(Al, Fe, STS, Cu, Zn), surface roughness and surface contamination(tap water, salt water) on adhesive strength was studied as influencing factors. The adhesive strength between adhesive and adherend was different when the type of metal adherend was different even when the same adhesive was used. It was found that spray water cleaning was necessary before the paint coating process on the surface of the oxide contaminated adherend with tap water or salt water. As a result of this study, it was confirmed that Dolly test can be widely used in the future to measure adhesive strength between paint coating and adherend.