• Journal of the Korean Society for Railway
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• v.13 no.6
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• pp.577-582
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• 2010

The importance of maintenance of rail surface defects is increasing according to the KTX operation. That is because during high speed operation of rolling stocks, rail surface defects shorten fatigue life of rail, accelerate track degradation and deteriorate ride comfort. Rail grinding has been applied for effective rail maintenance in Kyeong-Bu HS line. This paper evaluates the effectiveness of rail grinding in term of rail fatigue life. To this end, the stresses of the rail are measured under KTX running and the equivalent stress range is calculated by RMC after the frequency analysis done with rainflow counting method. Also, The Modified Miner's rule is applied to predict the fatigue life of ground rail. The result of the analysis shows that the fatigue life of ground rail is increased by 15%.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.311-315
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• 2001

This paper presents the result of basic study about corrective polishing for arbitrary surface figure. In this study, we researched polishing characteristics on the working condition of optical glass. The abrasive size, relative velocity and working pressure were selected major factors that affect polishing process. The Preston's equation which is the representative model of polishing process was used to model the unit removal shape. The Preston's coefficient and unit removal function were calculated from the polished surface. Applying these results, we have shown that the systematic corrective polishing of arbitary figure is feasible through experiments and analysis.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.950-955
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• 2001

For the development of an ultra-precision CNC polishing system including on-machine measurement system, we study a corrective polishing algorithm. We analyze and test the unit removal profiles for a ball type polishing tool. Using these results we calculate dwell time distributions and residual errors for a target removal shape. We use the polishing simulation method and feed rate calculation method for the dwell time calculation. We test corrective polishing algorithm with an optical glass. The target removal shape is a sine wave that has amplitude 0.3 micro meters. We find this polishing process has a machining resolution of nanometer order and is effective for sub-micrometer order machining. This result will be used for the software development of the CNC polishing system.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.783-786
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• 2000

For the development of a ultra-precision CMC polishing system including on-machine measurement system, we study a corrective polishing algorithm. We calculated unit removal profiles for various polishing tools and polishing tool positions. Using these results we simulate the corrective polishing process based on dwell time control. We calculate dwell time distributions and residual error of the polishing simulation method and the FFT calculation method. We got good dwell time distributions and small residual when we used the FFT calculation method. This results will be used for the optimization of corrective polishing process.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.1
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• pp.99-106
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• 2002

For the development of a ultra-precision CNC polishing system including on-machine measurement system, we study a corrective polishing algorithm. We calculated unit removal profiles for various flat type polishing tools and polishing tool positions. Using these results we simulate the corrective polishing process based on dwell time control. We calculate dwell time distributions and residual error of the polishing simulation method and the FFT calculation method. We test corrective polishing algorithm with an optical glass. The target removal shape is a sine wave that has amplitude 0.3 micro meters. We find this polishing process has a machining resolution of nanometer order and is effective for sub-micrometer order machining. This result will be used for the software development of the CNC polishing system.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2008.11a
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• pp.3-4
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• 2008

• Journal of the Korean Institute of Telematics and Electronics
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• v.13 no.3
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• pp.11-15
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• 1976

한국산 천연수정은 보석장식용으로서는 그 품질이 이미 알려져 있으나 수정진동자로서의 특성에 관해서는 아직 보고된 바가 없다. 본 연구는 특히 경상도일대에서 채굴되고 있는 천연수정을 채집, 선별, 가공하여 그 수정진동자로서의 사용가능성을 실험을 통하여 검토한 것이다. 필자들은 채굴현장 근처에서 채집한 원석을 특별히 고안제작된 검사경을 이용하여 분석선별하였으며 X-ray를 사용하여 AT-cut로 orientation 한후 시판을 절단하였다. 다음 적용하여 전기적, 광학적 쌍수상태를 검토하고 다시 선별하였다 Dimensioning은 5MHz를 목표로 하였는데 연잠제를 사용하여 5MHz의 조도까지 연마하고 전극으로서 표준형의 은막을 부착하여 시판을 완성하였다. 시판을 대한 측정결과는 모든 등가정수가 대표적인 수입수정판의 것과 대등하였으며 특히 Q는 모두 105를 넘었다. 온도특성도 AT-cut의 이론치와 대차가 없었으며 -20℃-+100℃ 범위에서 최대 20PPM 이내의 편차를 보였다. 즉, 한국산 천연수정은 적절히 선별, 가공 한다면 부유한 수정진동자의 원재로서 사용할수 있음이 증명되었다. Samples of domestic natural quartz were collected and screened optically and chemically, and, after weeding out portions unfit for electrical resonator, were cut into AT-cut wafers, which in turn were dimensioned, trimmed and lapped into 5MHz resonator units. The results of measurements obtained from the specimens indicated excellent electrical characteristics of domestic natural quartz with the average Q quotient of 10s or higher. Temperature characteristics also showed typical AT-cut corves with the frequency deviation of 20PPM at maximum throughout the range of -20 to 100℃. The experiment on the initial batch of samples amply indicates the excellent electrical quality of domestic natural quartz as quartz resonator units.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.21 no.3
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• pp.105-109
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• 2011

Critical angle of quartz (R.I. ${\fallingdotseq}$ 1.553) and diamond (R.I. = 2.417) are $40.09^{\circ}$ and $24.26^{\circ}$ that calculated by $sin{\theta}=r_2/r_1$ (r = refractive index, $r_1$ > $r_2$). Brilliance of quartz and diamond are 20.33% and 55.07%. The brilliance data are result of study on the incident light internal round brilliant cut quartz and diamond by the critical angle. Cause of bow-tie phenomenon can be studied by application of critical angle theory and light path inside fancy shape brilliant cut. When refractormetry with typical gem refractometer, critical angle of quartz and corundum are $59.1^{\circ}$ and $77.9^{\circ}$.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.29 no.5 s.236
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• pp.726-733
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• 2005

A spherical surface referenced Shack-Hartmann method is studied for inspecting machining accuracy of large concave mirror This method is so strong to the vibration environment for using as an on-machine inspection system during polishing process of large optics comparing with the interferometry. The measuring uncertainty of the system is shown as less than p-v 150 m. On-machine measured surface profile data with this method is used for feed back control of the polishing time or depth to improve the surface profile accuracy of large concave mirror. Also, the spherical surface referenced Shack-Hartmann method is useful for measuring aspheric such as parabolic or hyperbolic surface profile, comparing that the interferomehy needs a special null lens, which is to be a reference and difficult to fabricate.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.33 no.2
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• pp.821-831
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• 2013

As a result of recent research, it is reported that the periodic replacements criterion of rails is able to extend as grinding rail surface and using the continuous welded rail (CWR). In this study, we carried out fatigue tests on existing laid rails. Based on the test results, an S-N curve expressing the remaining life of laid rails at a fracture probability of 50% was obtained using weighted probit analysis suitable for small-sample fatigue data sets. As rails used for testing had different histories in terms of accumulated tonnage, the test data were corrected to average out the accumulated tonnage. We estimated the remaining service lives for laid rails on the urban railway using equations developed in the past to estimate rail base bending stress and that surface irregularities into consideration. Therefore, estimating the remaining service life of laid rails showed that the rail replacement period could be extended over 200 MGT, although it is necessary to remove longitudinal rail surface irregularities at welds by grinding. Also, the fatigue test results under fatigue limit, Haibach's rule appling half slope of S-N curve under the fatigue limit was considered more reasonable than modified Miner's rule for estimating rail fatigue life.