• Title/Summary/Keyword: 소형 시편

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Metallic FDM Process to Fabricate a Metallic Structure for a Small IoT Device (소형 IoT 용 금속 기구물 제작을 위한 금속 FDM 공정 연구)

  • Kang, In-Koo;Lee, Sun-Ho;Lee, Dong-Jin;Kim, Kun-Woo;Ahn, Il-Hyuk
    • Journal of Internet of Things and Convergence
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    • v.6 no.4
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    • pp.21-26
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    • 2020
  • An autonomous driving system is based on the deep learning system built by big data which are obtained by various IoT sensors. The miniaturization and high performance of the IoT sensors are needed for diverse devices including the autonomous driving system. Specially, the miniaturization of the sensors leads to compel the miniaturization of the fixer structures. In the viewpoint of the miniaturization, metallic structure is a best solution to attach the small IoT sensors to the main body. However, it is hard to manufacture the small metallic structure with a conventional machining process or manufacturing cost greatly increases. As one of solutions for the problems, in this work, metallic FDM (Fused depositon modeling) based on metallic filament was proposed and the FDM process was investigated to fabricate the small metallic structure. Final part was obtained by the post-process that consists of debinding and sintering. In this work, the relationship between infill rate and the density of the part after the post-process was investigated. The investigation of the relationship is based on the fact that the infill rate and the density obtained from the post-processing is not same. It can be said that this work is a fundamental research to obtain the higher density of the printed part.

Compressive Strength Correlation of Very-Early-Strength Dry-Mix Shotcrete on Test Method (측정방법에 따른 속경성 건식 숏크리트 압축강도의 상관관계)

  • Yun, Kyong-Ku;Choi, Sung-Yong;Kim, Jin-Woung;Kil, Yong-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.10
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    • pp.3988-3997
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    • 2010
  • Shotcrete was a mortar or concrete that is pneumatically projected at high velocity onto a subject. It has been applied for tunneling, underground big-spaces, slope stabilization. Shotcrete is increasing use in structure repair. The dry-mix shotcrete require a smaller equipment, easy maintenance, possible of very-earlystrength materials than wet-mix shotcrete, which make this process attractive and economic for structural repairs. It is common practice core compressive strength to the dry-mix shotcrete quality control. This test is very difficult estimating eraly-strength of Very-Early-Strength Dry-Mix Shotcrete. The purpose of this research was to analyze the correlation of test results among cube test, core test, pullout test and maturity. The correlationship analysis of test results among cube test, core test, pullout test and maturity showed more than 90%.

Effect of sintering atmosphere on the Crystal structure of lead-free Piezoelectric Ceramics (무연계 압전세라믹스의 결정구조에 대한 소결분위기의 영향)

  • Kang, Kyung-Min;Chun, Myuong-Pyo;Cho, Jeong-Ho;Kim, Byung-Ik;Ko, Tae-Gyung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.328-328
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    • 2010
  • 압전 세라믹스는 엑츄에이터 및 센서 등의 다양한 응용분야로 인하여 많은 연구가 진행되어왔다. 최근 친환경 무연 압전계인 Bi층상구조 (BNT) 및 알칼리 니오븀산화물계 (KNN)에 대한 연구가 집중되고 있다. 한편, 소형화 및 고성능의 압전소자에 대한 요구 증가로 고가의 내부전극인 Ag, Ag-Pd합금으로 이루어진 적층압전소자에 대한 연구개발이 진행되어 왔다. 본 연구에서는 Ni이나 Cu를 내부전극으로 사용하는 적층압전소자의 개발가능성을 타진하고자 Ni의 산화를 억제할 수 있는 환원분위기 소결시에 압전소재의 상변화 및 내환원성 정도를 조사하였다. 압전소재인 BNT 및 KNN를 공기중에서 합성한 후, 환원분위기의 영향을 조사하고자 샘플을 디스크 형태로 성형하여 $1000{\sim}1200^{\circ}C$에서 2 시간 동안 공기, 중성 (N2) 와 환원 분위기 (3 % H2 - 97 %의 N2) 에서 소결한 후 미세구조와 전기적 특성을 SEM, EDS, XRD, impedance analyzer로 조사였다. 환원분위기에서 소결된 BNT 샘플은 페롭스카이트 상이 관찰되지 않았으며, SEM/EDS 분석결과 시편의 표면에 Bi의 석출이 관찰되었다. KNN의 경우에는 공기중에서 소결 시편뿐만 아니라 환원분위기에서 소결된 시편에서도 페롭스카이트 구조를 보였으며, EDS분석결과 K 및 Na의 휘발이 비교적 적었다.

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Measurement of High Temperature Anisotropic Elastic Constants of Zr-2.5Nb Pressure Tube Materials by Resonant Ultrasound Spectroscopy (초음파공명분광법에 의한 Zr-2.5Nb 압력관 재료의 고온 이방성 탄성계수 측정)

  • Cheong, Yong-Moo;Kim, Sung-Soo;Kim, Young-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.2
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    • pp.140-148
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    • 2002
  • Anisotropic elastic constants of Zr-2.5Nb pressure tube materials were determined by a high temperature resonant ultrasound spectroscopy (RUS). The resonant frequencies were measured using alumina wave-guides and wide band ultrasonic transducers in a small furnace. The rectangular parallelepiped specimens were fabricated along with the axial, radial and circumferential direction of the pressure tube. A nine elastic stiffness tensor for orthotropic symmetry was determined in the range of room temperature ${\sim}500^{\circ}C$. As the temperature increases, the elastic constant tensor, cij gradually decreases. Higher elastic constants along the transverse direction compared to those along the axial or radial direction are similar to the case of Young's modulus or shear modulus. A crossing of shear elastic constants along axial direction and radial direction was observed near $150^{\circ}C$. This fact corresponds to the crossing of c44 and c66 of single crystal zirconium.

A Study for the Mechanical Properties with Infill Rate in FDM Process to Fabricate the Small IoT Device (소형 IoT 기기 제작을 위한 FDM 프린팅 공정에서의 내부채움에 따른 물성치 변화 연구)

  • Ahn, Il-Hyuk
    • Journal of Internet of Things and Convergence
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    • v.6 no.3
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    • pp.75-80
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    • 2020
  • Recently, the size of the IoT sensor has been decreased and the collecting direction of the IoT sensor for acquiring the data have been changed from 2D to 3D. It makes sensor structure complex. In the fabrication of the complex structure, 3D printing technology has more useful than traditional manufacturing technologies. Among 3D printing technologies, FDM (fused deposition modeling) is a candidate technology to fabricate a small IoT sensor because the price of the machine and the material is cheap. In the FDM process, a 3D shape is made by depositing the melted filament. Recently, the patent of FDM technology is expired and cheat machines are developed based on the open-source. In the FDM process, mechanical properties of a fabricated part is affected by a lots of factors such as the kind of material and process parameters. Among them, infill is affecting the mechanical properties and the production lead time as well. In this work, a new method to optimize the FDM process with the consideration of mechanical property and production lead time was proposed. To verify the method, the fabrications were performed with the different infill rates. The results of tensile tests were analyzed to verify the proposed method.

Piezoelectrc Transformer Properties of Piezoelectrc Transformer by PNW-PMN-PZT ceramic system (PNW-PMN-PZT 소결체를 이용한 압전트랜스 특성 평가)

  • Ryu, Sung-Lim;Woo, Duck-Hyun;Lee, Myeong-Woo;Lee, Youn-Ki;Lee, Eun-Hee;Kwon, Soon-Yong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.11a
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    • pp.218-218
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    • 2008
  • 최근 미관을 위하여 소형 네온관 등이 사용되고 있다. 따라서 네온관 등 구동에 사용되는 인버터는 안정기 역할을 하면서 소형화와 경량화가 중요한 요소이다. 본 연구는 압전 특성이 우수한 PZT계 세라믹스 조성인 $(Pb_{0.94}Sr_{0.06})[(Ni_{1/2}W_{1/2})_{0.02}(Mn_{1/3}Nb_{2/3})_{0.07}(Zr_{0.51}Ti_{0.49})_{0.91}]O_3$에 특성 향상을 위해 PbO, $Fe_2O_3$, $CeO_2$, Xwt% $Nb_2O_5$ 조성별로 첨가하였으며 그에 따른 유전, 압전 특성을 조사하고 또한 Rosen type의 압전 트랜스포머를 제작하여 각 조성별 변환효율을 측정하였다. 실험방법은 일반적인 세라믹스 제조공정으로 파우더 혼합 후 24시간 ball milling하고 $850^{\circ}C$ 에서 2시간 하소 후 $1230^{\circ}C$에서 2시간 소결하였다. 또한 최종 소결 시편을 이용하여 Rosen type의 압전 트랜스포머를 제작하였다. 상 분석을 위해 XRD를 이용하여 perovskite구조를 확인하고 미세구조확인을 위해 SEM으로 관찰하였다. 압전 특성을 평가하기 위해 압전 $d_{33}$ Meter를 사용하였으며, Impedence analyzer HP 4194A를 이용하여 전기적 특성을 측정하였다.

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Development Small Size RGB Sensor for Providing Long Detecting Range (원거리 검출범위를 제공하는 소형 RGB 센서 개발)

  • Seo, Jae Yong;Lee, Si Hyun
    • Journal of the Institute of Electronics and Information Engineers
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    • v.52 no.12
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    • pp.174-182
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    • 2015
  • In this paper, we developed the small size RGB sensor that recognizes a long distance using a low-cost color sensor. Light receiving portion of the sensor was used as a camera lens for far distance recognition, and illuminating unit was increased the strength of the light by using a high-power white LED and a lens mounted on the reflector. RGB color recognition algorithm consists of the learning process and the realtime recognition process. We obtain a normalized RGB color reference data in the learning process using the specimens painted with target colors, and classifies the three colors using the Mahalanobis distance in recognition process. We apply the developed the RGB color recognition sensor to a prototype of the part classification system and evaluate the performance of its.

A Development of Automatic Defect Detection Program for Small Solid Rocket Motor (소형 로켓 모타의 결함 자동 판독 프로그램 개발)

  • Lim, Soo-Yong;Son, Young-Il;Kim, Dong-Ryun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.1
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    • pp.31-35
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    • 2010
  • This paper presents the development of automatic defect detection program using 3D computed tomography image of small solid rocker motor. We applied the neighbor pixel comparison algorithm with beam hardening correction for the recognition of defect. We made the artificial defect specimen in order to decide a standard CT value of defect. The program was tested with 150 small solid rocket motors and it could detect the disbond, crack, foreign material and void. The program showed more reliable and faster results than human inspector's interpretation.

Measuring Burning rate of Solid propellent using Small Propulsion Motor (소형 추진기관을 이용한 고체 추진제의 연소속도 측정)

  • Jeong, Chul-Young;Kim, Han-Joon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.228-231
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    • 2011
  • Burning rate of a propellent is an essential factor when designing a propulsion system. In order to come up with burning rate, first we need to design and build propellent grain to get neutral pressure curve. Then check the pressure with ground test and calculate the burning rate using burning rate equation. This burning rate is then compared to the burning rate of a propellent which was resulted from making a standardized specimen and combusting it using a strand burner. An accurate burning rate is calculated after comparing those two burning rates. For this study, compact propulsion system was designed, produced, tested and analyzed in order to get burning rates, an essential factor in propulsion system design, in an effective way.

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The Development of a Non-Linear Finite Element Model for Ductile Fracture Analysis - For Mini-Computer - (연성파괴 해석을 위한 비선형 유한요소 모델의 개발 -소형 컴퓨터를 위한 -)

  • 정세희;조규종
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.1
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    • pp.25-33
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    • 1986
  • In this paper, the frontal method based elastic-plastic F.E.M. program for mini-computer was developed. Since, the executable source program size was restricted by the system core memory size on the mini-computer, the active variables were memorized by the element base and the nonactive varables were memorized to the external disc file. The active variables of the finally developed program were reduced enough to execute about 1,000 freedom finite element on the mini-computer on which available variables were restricted as 32,767 integers. A modified CT fracture test specimen was examined to test the developed program. The calculated results were compared with experimental results concerning on the crack tip plastic deformation zone. Recrystallization technique was adopted to visualize the intensive plastic deformation regions. The Von-Mises criterion based calculation results were well agreed with the experimental results in the intensive plastic region which was over than 2% offset strain. The F.E.M. results using the developed program were well agreed with the theoritical plastic boundary which was calculated by the stress intensity factor as r$_{p}$=(K$_{1}$$^{2}$/2.pi..sigma.$_{y}$$^{2}$).f(.theta.).).).