• Title/Summary/Keyword: 소성변형폭

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Roll force and tension distribution along the width for the precision prediction of strip deformation (판 변형 정밀 예측을 위한 폭방향 압하력 및 tension 분포예측 모델 개발)

  • Kim Y. K.;Hwang S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.153-162
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    • 2004
  • The force profile from strip to work roll is very important factor in deformation of roll. But It is not easy to predict the profile because strip crown affect its tendency. From finite element method result, some assumptions can be obtained and the roll force profile model is derived. Also the tension profile and lateral strain are derived. The prediction accuracy of the proposed model is examined through comparison with finite element calculation result.

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A Study of Localization for Adiabatic Shear Band in WHA(Tungsten Heavy Alloy) (텅스텐 중합금의 단열전단밴드 형성 및 국부화에 대한 연구)

  • Hwang, Doo-Son;Hong, Sung-In
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.6
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    • pp.18-25
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    • 2007
  • In a plastic metal forming of thermally rate-sensitive material, the localized shear band stems from evolution of a narrow region in which intensive plastic flow occurs. And it give rise to fatal fracture with plastic instability. The objectives of this study are to investigate the localization behavior by using numerical method and predict the failure for WHA(Tungsten Heavy Alloy). In this work, the implicit finite difference scheme is used because of the advantage about convergence and the numerical stability. This study is based on an analysed material with hardening as well as thermally softening behavior which includes isotropic strain hardening and observed the extension of localization within shear band according to material properties.

An Analysis of High Speed Forming Using the Explicit Time Integration Finite Element Method(II) - Application to High Speed Rolling - (엑스플리시트 시간 적분 유한 요소법을 이용한 고속 성형 해석(II) - 고속 압연 해석)

  • 유요한;정동택
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.5
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    • pp.1551-1562
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    • 1991
  • 최근까지 발표된 유한 요소법을 이용한 압연 해석 관련 주요 논문들을 정리해 보면 다음과 같다. Li와 Kobayashil는 강소성 유한 요소법(rigidplastic finite element method)을 여러가지 마찰조건에 대하여 해석하였다. 이때 압연롤은 강체 (rigid body)로 시편은 가공경화(workhardening)를 동반한 강소성체로 모델링하였다. Hwang과 Kobayashi는 강소성 유한 요소법을 이용한 평면 변형 압연에서 재료 손실을 최소화하는 예비 성형체(preform)의 설계에 대한 연구를 수행하였다. 이 경우에도 역시 압연롤은 강체로 시편은 가공 경화를 동반한 강소성체와 완전 소성체로 모델링 되었으나, 고착(sticking) 마찰 조건에 대해서만 해석을 수행하였다. Mori와 Osak- ada 그리고 Oda는 약간 압축성이 있는 재료의 평면 변형 압연에 대하여 연구하였다. 이때 압연롤은 강체로 시편은 가공 경화를 동반한 강소성체로 모델링 되었으며 경계 면에서는 Coulomb 마찰을 고려하였다. 이밖에도 오일러(Eulerian) 수식화를 이용한 Dawson과 Thompson, Berman의 해석 결과가 있으며, 또 폭 방향의 변형까지를 고려한 Li와 Kobayashi, Mori와 Osakada의 3차원 해석 결과가 있다.

A Study on the Knee Point of Low-cycle Fatigue Life in High Formability Titanium Alloy SP-700 (티탄계 초소성합금 SP-700의 저사이클 피로수명곡선의 절곡현상에 대하여)

  • ;淸水 眞佐男
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.1
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    • pp.129-135
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    • 1997
  • Previous studies has shown that the curve of low-cycle fatigue life was not expressed with the single line subjected to Manson-Coffin's law type and bent to short life in low ${\Delta}{\varepsilon}_p$ region. The main cause of this phenomenon has been considered that the localization of plastic strain in the crack initiation process fosters the crack initiation. In this study, the low-cycle fatigue life was investigated for each specimens omitted crack initiation process and it was found that fatigue life curve in log(${\Delta}{\varepsilon}_p$)-log($N_f$)was bent in low ${\Delta}{\varepsilon}_p$ region as ever. Therefore, the main cause of appearance of knee point in fatigue life curve is not found in the crack initiation process but in the crack propagation process. In the crack propagation process, the localization of the plastic strain in the vicinity of crack tip and the influence of test environment on the crack propagation rate were observed and these inclinations were more remarkable in low ${\Delta}{\varepsilon}_p$ region. Hence, it was concluded that these two phenomena in the crack propagation process were proved to the main cause which accelerates the crack propagation in low ${\Delta}{\varepsilon}_p$ region and bent the fatigue life curve in result.

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Tests on Failure of Steel Angles due to Very Low-Cycle Fatigue of Loading (극저사이클 재하하에서 앵글 강부재의 파괴실험)

  • Park, Yeon Soo;Kim, Sung Chil;Lim, Jung Soon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.12 no.4_1
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    • pp.23-32
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    • 1992
  • The objective of this study is to identify the quantitative relationships among the important physical factors associated with failure of steel members under strong seismic excitations through very low-cycle fatigue tests. Very low-cycle fatigue is meant to be structural fatigue causing cracks and rupture in about 5~30 cycle ranges. The angle specimen was subjected to repeated axial Ioad after undergoing inelastic buckling. The test results reveal that the energy absorption capacities vary heavily with the history of loading and the failure mode. The maximum values of residual local strain at the initiation of a visible crack due to the very low-cycle fatigue were of the order of 25~40%, regardless of loading patterns, deflection modes, and width-to-thickness ratios.

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Hybrid Damper of Steel Strip and Spring (강재 스트립과 스프링의 혼합형 댐퍼)

  • Kim, Dong-Baek;Lee, In-Duk;Lee, Jae-Won;Kim, Jong-Hoon
    • Proceedings of the Korean Society of Disaster Information Conference
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    • 2022.10a
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    • pp.299-300
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    • 2022
  • 구조물의 내진보강방법 중에서 가장 널리 이용되는 방법인 강재 이력형 감쇠장치는 수평하중에 대한 응력-변위 곡선을 이용하여 지진 에너지를 소산시키는 방법인데, 이 경우 편심하중 등에 의해서 부재가 면 외 방향으로 거동하여 응력-변위곡선이 불규칙하여 그 결과의 신뢰성이 떨어지는 경우가 있다. 이러한 형상을 방지하기 위해서는 별도의 채널(Channel)을 시공하는 불편함을 감수해야 하며, 또한 수평력이 반복적으로 작용할 때 그 효과를 장담할 수 없는 문제점이 있다. 본 연구에서는 강재 스트립과 스프링을 결합한 댐퍼를 고안하여 스프링은 탄성변형을, 강재 스트립은 소성변형을 받게 하는 혼합형 댐퍼를 개발하고자한다. 여기서, 스프링은 복원력으로 작용하여 반복하중에 대한 저항성을 키우고 강재 스트립의 하중변위 곡선을 규칙적으로 하는 역할을 수행하게 되며 에너지 소산량을 계산할 때 편리함과 정확도를 높이고자 한다. 강재 스트립의 폭과 길이는 일정하지만 두께를 변화시켜서 5종류를 선택하였으며, 댐퍼 1개당 3개의 스트립을 정삼각형 형태로 배치하고 그 중심에 상당한 강성을 갖는 스프링을 갖는 형태로 제작하였다. 댐퍼 시험체는 5개를 제작한 후, 이 댐퍼를 구조물에 배치하였을 때의 지진에 대한 에너지 소산량과 부재력을 검토하여 댐퍼의 안전성(Safety)를 검증하고자 한다.

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Development of Road Surface Management System using Digital Imagery (수치영상을 이용한 도로 노면관리시스템 개발)

  • Seo, Dong-Ju
    • Journal of the Korean Association of Geographic Information Studies
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    • v.10 no.1
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    • pp.35-46
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    • 2007
  • In the study digital imagery was used to examine asphalt concrete pavements. With digitally mastered-image information that was filmed with a video camera fixed on a car travelling on road at a consistent speed, a road surface management system that can gain road surface information (Crack, Rutting, IRI) was developed using an object-oriented language "Delphi". This system was designed to improve visualized effects by animations and graphs. After analyzing the accuracy of 3-D coordinates of road surfaces that were decided using multiple image orientation and bundle adjustment method, the average of standard errors turned out to be 0.0427m in the X direction, 0.0527m in the Y direction and 0.1539m in the Z direction. As a result, it was found to be good enough to be put to practical use for maps drawn on scales below 1/1000, which are currently producted and used in our country, and GIS data. According to the analysis of the accuracy in crack width on 12 spots using a digital video camera, the standard error was found to be ${\pm}0.256mm$, which is considered as high precision. In order to get information on rutting, the physically measured cross sections of 4 spots were compared with cross sections generated from digital images. Even though a maximum error turned out to be 10.88mm, its practicality is found in work efficiency.

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A Study on Failure Mode of Pipe Elbows with Wall Thinning (두께 감소된 배관 엘보우의 파손 모드에 대한 연구)

  • Shin, Kyu-In;Yoon, Kee-Bong
    • Journal of the Korean Institute of Gas
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    • v.12 no.2
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    • pp.57-62
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    • 2008
  • Difference of failure modes was studied by finite element analysis for elbows with local wall thinning area particularly at inner surface of intrados of the elbow. Longitudinal wall thinning length, minimum thickness were kept constant but circumferential wall thinning width was varied to get $90^{\circ}$, $180^{\circ}$ and $360^{\circ}$ thinning width. Elastic-plastic analysis were carried out under the combined loading conditions of internal pressure and in-plane bending moment closing the elbow. Von Mises stress were obtained from the outer surface central surface location in intrados, extrados and crown parts in elbow. The results showed that the plastic deformation and failure started from the crown location when the thinning width small ($90{\sim}180^{\circ}$). However, plastic collapse started from the intrados location when the thinning width is approaching $360^{\circ}C$. This should be reflected to assess structural integrity of elbows after wall thinning measurement is made.

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A Study on Effect of Stabilizing Pile on Stability of Infinite Slope (무한사면의 안정성에 미치는 억지말뚝의 영향에 대한 이론적 연구)

  • Lee, Seung-Hyun;Lee, Su-Hyung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.12
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    • pp.496-503
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    • 2016
  • To analyze an infinite slope that is reinforced with stabilizing piles, the forces on the stabilizing pile were estimated by the theory of plastic deformation and the theory of plastic flow and the effects of diverse factors on the factor of safety of an infinite slope were investigated. According to the results of the analyses, the factor of the safety of the slope reinforced with stabilized piles were increased tremendously and the factor of safety decreased as the center to center distance of the stabilizing pile increased. The effect of the existence of seepage of the infinite slope with stabilizing piles on the factor of safety appears to be insignificant. Considering the formulated factor of safety of an infinite slope with stabilizing piles, the width and length of the element of the infinite slope and force on the stabilizing pile influence the factor of safety of the infinite slope with a stabilizing pile including the soil strength parameter, inclination of the slope and depth of the slope, which are important for calculating the factor of safety of a non-reinforced infinite slope. The factor of safety of an infinite slope with stabilizing piles derived from the theory of plastic deformation were increased significantly with the internal friction angle of the soil, and the minimum and the maximum factor of safety under the conditions considered in this study were 13.7 and 65.6, respectively. As the diameter of the stabilizing pile increased, the forces on the stabilizing pile also increased but the factor of safety of the infinite slope with stabilizing piles decreased due to the effects of the width and the length of the element of the infinite slope. The factor of safety of the infinite slope with stabilizing piles derived from plastic flow were much larger than that of the non-reinforced infinite slope and the factor safety of the infinite slope with a stabilizing pile increased with increasing product of the flow velocity and plastic viscosity ( ) and the factor of safety of the infinite slope with stabilizing piles decreased with increasing center to center distance of the pile.

Optimization of Design Parameters for Lock-Claws of Pneumatic Fitting Using Taguchi Method (다구찌기법을 이용한 공압피팅용 원형 판스프링의 설계변수 최적화)

  • Kwon, Tae Ha;Suh, Chang Hee;Lee, Rac Gyu;Oh, Sang Kyun;Jung, Yun-Chul;Lim, Hwan Bin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.12
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    • pp.1541-1546
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    • 2013
  • The stress concentration of lock-claws, which are one of the important parts for pneumatic fitting for a flexible tube connection, was investigated by finite element simulation. In this study, the generation of the local plastic deformation was predicted when the tube was hooked up to a pneumatic fitting in order to disperse the stress concentration, and design optimization was carried out using the Taguchi method. For the optimization, the outer width, bending angle, and inner radius of the lock-claws are used as main variables. As a result, their respective contribution ratios are revealed as 81.3%, 10.9%, and 1.5%. The ratio of the total stress distribution was improved by 4% compared with the initial design of the lock-claws.