• Title/Summary/Keyword: 세라믹 형상

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Effect of Specimen Geometry on Bending and Tensile Strength of Material Used in Dissimilar Joints (이종 접합재의 굽힘 및 인장강도에 미치는 시험편 형상의 효과)

  • Hur, Jang-Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.3
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    • pp.341-346
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    • 2010
  • The effect of specimen geometry on the bending and tensile strengths of dissimilar joints ($\beta-Si_3N_4/S45C$) with copper interlayers was evaluated. The average bending strength of specimens with circular cross sections was higher than that of specimens with rectangular cross sections. The crack initiation stress ($\sigma_i$) was successfully determined by the acoustic emission (AE) method and was approximately 60~80% of the bending strength. The residual stresses near the interfaces on the ceramic side were measured by X-ray diffraction before conducting the bending test. The bending strength and the crack initiation stress decreased with an increase in the residual stresses. The effect of the bending strain component was evaluated by the tensile testing; the tensile strength decreased with an increase in the bending strain component and was approximately 80% of the bending strength.

A Study on the Applicability of 3D Ceramic Printing Technology for Restoration of the Missing Part of Damaged Ceramics (훼손 도자기 결실부 복원을 위한 3D 세라믹 프린팅 기술의 기초 적용성 연구)

  • Oh, Seung-Jun;Wi, Koang-Chul
    • Journal of the Korea Convergence Society
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    • v.11 no.11
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    • pp.165-173
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    • 2020
  • ABS and PLA are applied for restoring missing part of damaged ceramics, but are not similar to the material of ceramics, so this study conducted a research on the properties and applicability of ceramic resin. This study conducted actual restoration of ABS and ceramic resin as well as cast restoration method with experiment of properties. Results show that manufacturing of restored part showed higher precision than existing materials, which enables printing of tiny shapes showing excellent surface texture and gloss than L30 and ABS resin. As a result of measuring properties, the material showed excellent durability than existing materials with no contraction and deformation and compressive strength, but value of specific gravity and hardness can lower processability after manufacturing. Long-term monitoring, evaluation of reliability of ceramic resin applied in this study, additional researches on the restorability of the original shape when printing too thin or long restored part are needed.

Effect of pyrolysis temperature and pressing load on the densification of amorphous silicon carbide block (열분해 온도와 성형압력의 영향에 따른 비정질 탄화규소 블록의 치밀화)

  • Joo, Young Jun;Joo, Sang Hyun;Cho, Kwang Youn
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.30 no.6
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    • pp.271-276
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    • 2020
  • In this study, an amorphous SiC block was manufactured using polycarbosilane (PCS), an organosilicon polymer. The dense SiC blocks were easily fabricated in various shapes via pyrolysis at 1100℃, 1200℃, 1300℃, 1400℃ after manufacturing a PCS molded body using cured PCS powder. Physical and chemical properties were analyzed using a thermogravimetric analyzer (TGA), scanning electron microscope (SEM), energy dispersive spectroscopy (EDS), and universal testing machine (UTM). The prepared SiC block was decomposed into SiO and CO gas as the temperature increased, and β-SiC crystal grains were grown in an amorphous structure. In addition, the density and flexural strength were the highest at 1.9038 g/㎤ and 6.189 MPa of SiC prepared at 1100℃. The manufactured amorphous silicon carbide block is expected to be applicable to other fields, such as the previously reported microwave assisted heating element.

Investigation of alumina(Al2O3) 3D nozzle printing process (알루미나(Al2O3)를 활용한 3D 노즐 프린팅 기술 연구)

  • An, Tae-Kyu;Han, Kyu-Sung;Kim, Ji-Hoon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.12
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    • pp.247-253
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    • 2019
  • 3D printing technology has attracted considerable attention because of its potential to fabricate the intricate design of ceramic products. In this study, ceramic 3D nozzle printing was introduced to manufacture complex alumina products with a ceramic pigment. The alumina paste was formulated by incorporating an elastomer to impart viscoelastic properties. Viscoelastic pastes play an essential role in ceramic 3D nozzle printing. The effects of the viscoelastic properties of the ceramic pastes on their printability were assessed using comprehensive rheological analysis, and various shapes were printed. As a result, the paste with a high yield stress showed better printability. In addition, a ceramic pigment was added to the developed pastes to increase the aesthetics of the printed ceramic structure. The printed ceramic parts were sintered in air at 1300 ℃. The stability of the ceramic pigment was confirmed even after high-temperature sintering.

Mechanical Properties of NBR Rubber Composites Filled with Reinforced Fiber and Ceramics (강화섬유와 세라믹이 충진된 NBR 고무 복합체의 기계적 물성 특성)

  • Kwon, Byeong-Jin;Kim, Young-Min;Lee, Danbi;Park, Soo-Yong;Jung, Jinwoong;Chung, Ildoo
    • Journal of Adhesion and Interface
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    • v.22 no.4
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    • pp.118-127
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    • 2021
  • In this study, the mechanical properties of vulcanized rubber were evaluated through compounding by controlling filler content to improve the mechanical properties of NBR rubber. Aramid and glass fibers with excellent heat resistance were used as fillers, and ceramics were additionally used in anticipation of a complementary effect, and as for the ceramic materials, needle-shaped and plate-shaped ceramics were used. Each filler was used in an amount of 5.0, 10.0, 15.0, and 20.0 phr in order to investigate the basic properties according to the amount of filler. To confirm the complementary effect through ceramic application, each 10.0 phr fiber and ceramic were mixed with 1:1 ratio to evaluate mechanical properties. As a result, it was confirmed that the decreasing ratio of tensile strength after heat aging was small in the order of aramid fiber, acicular ceramic, glass fiber, and plate ceramic in the case of applying the filler alone. In addition, the mechanical characteristics of vulcanized rubber using composite filler based on fibers and ceramics were evaluated, and it was confirmed that the composite filler had a complementary effect on thermal aging.

Numerical Simulation of Effects of TGO Growth and Asperity Ratio on Residual Stress Distributions in TC-BC-TGO Interface Region for Thermal Barrier Coatings (열차폐 코팅의 TGO 성장과 형상비에 따른 TC-BC-TGO 계면에서의 잔류응력 변화에 대한 유한요소해석)

  • Jang, Jung-Chel;Choi, Sung-Churl
    • Journal of the Korean Ceramic Society
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    • v.43 no.7 s.290
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    • pp.415-420
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    • 2006
  • The residual stresses in the interface region of the Thermal Barrier Coating (TBC)/Thermally Grown Oxide (TGO)/Bond Coat (BC) were calculated on the TBC-coated superalloy samples using a Finite Element Method (FEM). It was found that the stress distribution of the interface boundary was dependent upon mainly the geometrical shape or its aspect ratio and the thickness of TGO layer, which was formed by growth and swelling behavior of oxide layer. Maximum compressive residual stress in the TBC/TGO interface is higher than that of the TGO/bond coat interface, and the tensile stress had nothing to do with change of an aspect ratio. The compressive residual stresses in the TBC/TGO and TGO/bond coat interface region increased gradually with the TGO growth.

A Study on the Properties of Cement Mortar with Modified Oyster Shell Powder (개질 굴 패각 미분말을 첨가한 시멘트 모르터의 특성)

  • 이승헌;김홍주;정영채;배선건
    • Journal of the Korean Ceramic Society
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    • v.38 no.3
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    • pp.231-237
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    • 2001
  • NaOH 용액 처리로 제조한 개질 굴 패각 미분말은 98.7 wt%의 CaCO$_3$와 1.3 wt%의 chitosan으로 구성되어 있으며, chitosan의 탈아세틸화는 74.9%이었다. 개질화함으로서 입경은 작아지고 비표면적은 증가하였으며, 밀도는 감소하는 경향을 나타냈다. 입자 형상은 모서리가 각지고 매끄러운 형태에서 모서리가 침식되고 표면이 다공성인 환상의 형태로 변화되었다. 개질 굴 패각 미분말을 시멘트 대신 5.0 wt%까지 치환했을 때의 모르터의 압축강도는 치환량이 증가할수록 증가하였고, 흡수율은 치환량이 증가할수록 감소하는 경향을 나타냈다. 굴 패각 미분말은 대장균 및 황색포도상구균에 대해 항균력이 나타나지 않았으나, 개질 굴 패각 미분말은 5.0 wt% 첨가했을 때 99.8-99.9%의 항균력을 나타냈다. 또한 KS M 5000에 의한 항곰팡이 시험은 피막이 변색이나 변형이 전혀 없는 10등급으로 판정되었다.

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Effects of Hydrothermal Conditions on the Morphology of Hematite Particles (Hematite 입자형상에 미치는 수열반응조건의 영향)

  • 변태봉;손진군
    • Journal of the Korean Ceramic Society
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    • v.31 no.2
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    • pp.117-128
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    • 1994
  • Hematite particles were obtained by hydrothermal reaction of ferric hydroxide in the presence of small amount of citric acid which is acted as crystal growth controller. The effects of hydrothermal reaction condition son the morphology and crystal structure of powder were investigated using X-ray, TEM and FT-IR. Ellipsoidal or rectangular hematite particles were formed in the range of pH 10.75~11.75 as initial basicity of reactants and 3$\times$10-5 ~9$\times$10-5 mol as citric acid content. Crystallization of hematite was inhibited in the range of pH9. 0~10.5 and above citric acid content of $1.5\times$10-4 mol. Hematite particle length and aspect ratio were decreased gradually with increasing of citric acid content. Hematite particles formed at 14$0^{\circ}C$ exhibited particle properties with the length of 0.7 ${\mu}{\textrm}{m}$ and aspect ratio of 8. Hematite particles having a good acicular-type were not obtained above 22$0^{\circ}C$.

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Synthesis and Shape Control Calcium Hydroxide Fine Powders by Hydration of Calcium Oxide (산화칼슘의 수화에 의한 수산화칼슘 미분말의 합성과 형상제어)

  • 민경소;최상흘
    • Journal of the Korean Ceramic Society
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    • v.28 no.9
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    • pp.739-749
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    • 1991
  • Calcium hydroxide fine powders were synthesized by hydration of calcium oxide, and the shapes of powders obtained were examined for each synthethic condition. When distilled water was used as a solvent, irregular and agglomerated submicron powders were obtained, and it was impossible to control of the shapes. In methanol-added solutions, hexagonal plate-like particles were obtained, but addition of ethanol had no effect. However on the occasion that substituted ethylene glycol for ethanol of 5 vol%, hexagonal plate-like powders were obtained. The shapes of powders synthesized in acetic acid and salicylic acid solutions were hexagonal platelike, and were spherical and very fine in citric acid and oxalic acid solutions, respectively. But in some solutions, calcium salts were precipitated by the reaction between calcium and acid added. And the size of powders were very fine using ultrasonic vibration instead of mechanical agitation.

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Preparation of $\delta$-FeOOH by Coprecipitation Method and Its Magnetic Properties (공침법에 의한 $\delta$-FeOOH의 제조 및 자기 특성)

  • 김성재;김태옥
    • Journal of the Korean Ceramic Society
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    • v.33 no.3
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    • pp.327-331
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    • 1996
  • $\delta$-FeOOH was prepared by rapid oxidation method of Fe(OH)2 using H2O2. The effects of reaction temperature and mole ratio ([OH-]/[Fe2+])의 몰비를 제조 변수로 하여 최종 생성된 $\delta$-FeOOH의 입자크기 입자형태, 자기특성을 조사하였다. Fe(OH)2 의 반응온도 및 [OH-]/[Fe2+] 비가 $\delta$-FeOOH의 입자크기 및 형상에 많은 영향을 미침을 알수 있었으며 입자 크기는 이 두인자에 비례하여 증가하였다 Fe(OH)2 의 반응온도가 4$0^{\circ}C$ [OH-]/[Fe2+]=5 Fe(OH)2 숙성 시간 2시간에서 제조된 $\delta$-FeOOH를 TEM, VSM으로 입자의 크기 및 자기특성을 조사한결과 평균 입경이 630$\AA$ 정도이고 입도 분포가 양호하였으며 포화자화 및 보자력은 각각 20.8emu/g 210 Oe였다.

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