• 제목/요약/키워드: 성형 시스템

검색결과 540건 처리시간 0.032초

대면적 미세가공시스템 및 장비 개발 (Development of a Large Surface Mechanical Micro Machining System & Machine)

  • 박천홍;오정석;심종엽;황주호
    • 한국정밀공학회지
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    • 제28권7호
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    • pp.761-768
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    • 2011
  • The large surface micro machining system includes the equipments and processes for manufacturing the ultra precision micro patterned products with large surface through the mechanical machining. Recent major issue on the micro machining technology may be the development of optical parts for the back light unit of display which has the largest market. This special issue makes up with three parts; the large surface micro machining system and machine, machining process and forming process. In this paper, the state-of-the-art and core technology of large surface micro machining system is introduced with focus on the manufacturing technology for the back light unit of LCD TV. Then, some research results on the development of a roll die lathe is introduced which involves the concept of machine design, improvement of thermal characteristics in the spindle system, improvement of relative parallelism and straightness between spindle system and long stroke feed table, machining of micro pitch patterns. Finally, the direct forming process is introduced as the future work in the large surface micro machining field.

국부 가열 금형을 이용한 플라스틱 나노 구조표면 사출성형 연구 (A Study on Plastic Injection Molding of NanosStructured Surface with a Local Mold Heating System)

  • 라문우;박장민;김동언
    • 한국기계가공학회지
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    • 제14권4호
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    • pp.8-13
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    • 2015
  • In this study, we fabricated and characterized a nanostructured surface based on a plastic injection molding with a local mold heating (LMH) system. A metal mold core with a closed packed nano convex array (CVA) was achieved by integrated engineering procedures: (1) master template fabrication by anodic aluminum oxidation (AAO), (2) nickel electroforming (NE) process, and (3) post-processing by precision machining. The nickel mold core was utilized to replicate a surface with a closed packed nano concave-array (CCA) based on injection molding using cyclic olefin copolymer (COC) as a plastic material. In particular, an LMH system was introduced to enhance transcription quality of the nano structures by delaying solidification of molten polymer near the surface of the mold core.

퍼지 신경망을 이용한 성형성 평가 시스템에 관한 연구 (A Study on Moldability Evaluation System in Injection Molding Based on Fuzzy Neural Network)

  • 강성남;허용정;조현찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.97-100
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    • 1997
  • In order to predict the moldability of a injection molded part, a simulation of filling is needed. Especially when short shot is predicted by CAE simulation in the filling stage, there are mainly three ways to solve the problem. Modification of gate and runner, replacement of plastic resin, and adjustment of process conditions are the main ways. Among them, adjustment of process conditions is the most economic way in the cost and time since the mold doesn\\`t need t be modified at all. But it is difficult to adjust the process conditions appropriately in no times since it requires an empirical knowledge of injection molding. In this paper, a fuzzy neural network(FNN) based upon injection molding process is proposed to evaluate moldability in filling stage and also to solve the problem in case of short shot. An adequate mold temperature is generated through the fuzzy neural network where fill time and melt temperature are taken into considerations because process conditions affect each other.

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우르시올을 첨가한 자동차 시트용 항균 폴리우레탄 발포체 개발 (Development of Antimicrobial Polyurethane Foam for Automotive Seat Modified by Urushiol)

  • 홍채환;김현성;박헌희;김연희;김상범;황태원
    • 폴리머
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    • 제30권5호
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    • pp.402-406
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    • 2006
  • 천연 옻 나무에서 추출되는 항균물질 우르시올을 폴리우레탄 발포체 성형 시스템에 도입하여 항균 폴리우레탄 발포체를 제조하였다. 항균물질 우르시올 첨가량을 증가시키는 경우 발포체 성형 반응성이 약간 저하되는 것이 관찰되었으나 기계적 물성 측면에서는 항균물질 미처리 발포체와 비교하여 큰 물성저하는 관찰되지 않았다. 반면 항균성 측면에서는 항균물질 미처리 발포체에 비하여 초기 균수 대비 균수의 성장성이 감소되는 것을 확인할 수 있었다.

Kalman 알고리즘에 의한 대역분할. 합성형 어댑티브 어레이 안테나의 동작 특성 (Performance Characteristics of Subband Adaptive Array Antenna using Kalman Algorithm)

  • 박재성;오경석;주창복;박남천;정주수
    • 한국정보통신학회논문지
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    • 제3권3호
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    • pp.501-507
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    • 1999
  • 이동체에서 어댑티브 어레이 안테나를 사용하는 경우 가중계수벡터를 전파 환경의 변화에 고속으로 적응시킬 필요가 있다. 4소자 등간격 선형 어레이 안테나 시스템에 있어서 일정 진폭의 포락선을 갖는 BPSK신호나 BFSK 신호에 대하여 신호의 자기상관성을 향상시켜 주므로서 효과적인 다중 간섭파를 제거할 수 있는 대역분할 합성법에 의한 신호처리 기법을 보고한다. 본 논문에서는 S/I=2, S/N=10인 BPSK 신호에 대하여 대역분할ㆍ합성형 신호처리 기법을 LMS 및 Kalman 알고리즘에 적용한 컴퓨터 시뮬레이션 결과 대역분할ㆍ합성형 기법을 사용하므로서 알고리즘의 수렴성이 빠르고 신호의 추종성이 매우 뛰어남을 확인 할 수 있었다.

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소형 다품종 파이프의 실시간 성형불량 검사 시스템에 관한 연구 (A Study on the Forming Failure Inspection of Small and Multi Pipes)

  • 김형석;이회명;이병룡;양순용;안경관
    • 한국정밀공학회지
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    • 제21권11호
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    • pp.61-68
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    • 2004
  • Recently, there has been an increasing demand for computer-vision based inspection and/or measurement system as a part of factory automation equipment. Existing manual inspection method can inspect only specific samples and has low measuring accuracy as well as it increases working time. Thus, in order to improve the objectivity and reproducibility, computer-aided analysis method is needed. In this paper, front and side profile inspection and/or data transfer system are developed using computer-vision during the inspection process on three kinds of pipes coming from a forming line. Straight line and circle are extracted from profiles obtained from vision using Laplace operator. To reduce inspection time, Hough Transform is used with clustering method for straight line detection and the center points and diameters of inner and outer circle are found to determine eccentricity and whether good or bad. Also, an inspection system has been built that each pipe's data and images of good/bad test are stored as files and transferred to the server so that the center can manage them.

동일 위성채널 전송을 위한 위성 TWTA 비선형 영향 분석 (A Study on the Satellite Nonlinear Effect for Shared-band Transmission)

  • 유준규;정수엽;오덕길
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2016년도 추계학술대회
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    • pp.913-914
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    • 2016
  • 본 논문에서는 성형망 기반 위성통신시스템에서 주파수 효율 향상을 위한 동일 위성채널 전송기술 개발을 위한 위성 TWTA(Traveling Wave Tube Amplifier) 비선형 특성 영향을 분석하고자 한다. 성형망에서 동일 위성채널 전송을 위해서는 중심국에서 단말로 송신한 DVB-S2 포워드 링크 신호를 위성을 거쳐 다시 되돌아오는 자기 간섭 신호를 제거하여야 하며, 수신하고자 하는 단말국 신호만을 추출하는 자기 간섭 제거기가 필요하다. 자기 간섭제거를 위해 위성 TWTA의 비선형 HPA (High Power Amplifier) 모델의 유무에 따라 간섭제거된 신호의 수신 성능을 분석하였다.

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사출성형 CAE를 이용한 세탁기용 Base 성형용 금형의 유동 시스템 최적화 (Optimization of feed system of base mold for washing machine using CAE)

  • 유민지;김경아;한성렬
    • Design & Manufacturing
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    • 제15권1호
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    • pp.1-7
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    • 2021
  • The position of the gate is one of the important factors for optimal injection molding. This is because inappropriate gate positions cannot fill the cavity uniformly, which can lead to defects such as contraction. In this study, CAE was performed on hot runner injection molding of the washing machine base and plasticity was compared by changing gate position from existing gate position. A total of two alternatives have been applied to compare the plasticity of the washing machine base according to its optimal gate position. The gate position of the improved molds and the gate position of the current mold is analyzed by injection molding analysis. The results of the fill time, the pressure at V/P switchover, clamping force, and deflection were compared. In washing machine base injection molding, the deflection was reduced by about 3.76% in the improved mold 2. In improved mold 1, the fill time during injection molding was reduced by 3.32% to enable uniform charging, and the clamping force was reduced by 31.24%. We have confirmed that the position of the gate can change the charging pressure and the clamping force and affect the quality and cost savings of the molded product.

수치해석 기법을 이용한 정밀선상성형장약의 성능 예측에 관한 연구 (The Study on the Performance Prediction of Precision Linear Shaped Charge Using Numerical Analysis Method)

  • 이시은
    • 한국군사과학기술학회지
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    • 제25권3호
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    • pp.275-284
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    • 2022
  • Linear Shaped Charge(LSC) is widely used as a separation system in the field of weapon system. However, there are some disadvantages that are charging lots of explosives due to lack of uniformity and having difficulties of the design of liner and explosives because of manufacturing process. In order to solve these problems, Precision Linear Shaped Charge(PLSC) that can design a liner independently and charge explosives uniformly has been developed. In this study, PLSC was designed to have a proper liner shape and amount of explosives, and the penetration test of PLSC with different stand-off distance from liner to target was conducted. On the basis of the penetration test results of PLSC, the numerical analysis method using AUTODYN was established and verified. The penetrative mechanism and characteristics of PLSC with targets of different materials was analyzed from experimental and numerical results.

위상추정기 및 위상추적기를 갖는 버스트 QPSK 전송시스템 설계 (Burst QPSK Transmission System Design with Phase Estimator and Tracker)

  • 김승근;최영철;김시문;박종원;이덕환;임용곤
    • 한국음향학회:학술대회논문집
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    • 한국음향학회 2004년도 춘계학술발표대회 논문집 제23권 1호
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    • pp.183-186
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    • 2004
  • 본 논문에서는 수중 초음파 통신용 QPSK 버스트 수신기를 DSP시스템을 이용하여 구현하기위한 시스템 설계에 대하여 논한다. 본 논문에서 고려하는 시스템은 25kHz의 반송주파수를 사용하고, 심벌율은 5kHz이며, 데이터 전송율은 10,000bps이다. 송신기에서 심벌정보를 전송하기 위해 펄스성형필터를 거친 신호를 디지털 믹서기를 이용하여 디지털 영역에서 반송주파수 대역으로 신호를 변조한 후 200kHz로 샘플링하는 D/A변환기를 이용하여 전송 아날로그 신호를 생성한다. 수신기에서는 수신 신호를 디지털로 처리하기 위하여 100kHz로 free running하는 A/D 변환기를 이용하여 수신 데이터를 얻는다. 수신기에서는 32심벌 길이의 프리앰블을 이용하여 프레임 동기를 찾음과 동시에 개략적인 심벌시간 동기와 위상편이를 추정한다. 추정한 위상편이값은 2차 PLL (phase-looked loop)의 초기값으로 사용하여 위상 추적을 수행하는 전송 시스템이다. 또한, 된 논문에서는 실해역 전송 시험 테이터를 통하여 조류의 변화에 의해 발생하는 Doppler 편이를 보상하기 위하여 PLL이 필수적으로 필요함을 보인다.

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