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Optimization of feed system of base mold for washing machine using CAE  

Yoo, Min-ji (Department of Optical Engineering and Metal Mold, Kongju National University)
Kim, Kyung-A (Department of Metalmold Design Engineering, Kongju National University)
Han, Seong-Ryeol (Department of Metalmold Design Engineering, Kongju National University)
Publication Information
Design & Manufacturing / v.15, no.1, 2021 , pp. 1-7 More about this Journal
Abstract
The position of the gate is one of the important factors for optimal injection molding. This is because inappropriate gate positions cannot fill the cavity uniformly, which can lead to defects such as contraction. In this study, CAE was performed on hot runner injection molding of the washing machine base and plasticity was compared by changing gate position from existing gate position. A total of two alternatives have been applied to compare the plasticity of the washing machine base according to its optimal gate position. The gate position of the improved molds and the gate position of the current mold is analyzed by injection molding analysis. The results of the fill time, the pressure at V/P switchover, clamping force, and deflection were compared. In washing machine base injection molding, the deflection was reduced by about 3.76% in the improved mold 2. In improved mold 1, the fill time during injection molding was reduced by 3.32% to enable uniform charging, and the clamping force was reduced by 31.24%. We have confirmed that the position of the gate can change the charging pressure and the clamping force and affect the quality and cost savings of the molded product.
Keywords
Injection Molding Analysis; Washing Machine Base; Gate Position; Moldability;
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