• Title/Summary/Keyword: 성형 시스템

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Trajectory Tracking Control of Injection Molding Cylinder Driven by Speed Controlled Hydraulic Pump (속도제어-유압펌프에 의하여 구동되는 사출성형 실린더의 궤적추적제어)

  • Cho, S.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.4 no.2
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    • pp.21-27
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    • 2007
  • This paper deals with the issue of trajectory tracking control of a clamping cylinder for injection moulding machine, which is directly driven by speed controlled hydraulic pump in combination with AC servomotor. As a fundamental step prior to tracking controller design, feedback control system is developed by implementing a position control loop parallel with a system pressure control loop. A sliding mode controller combining velocity feedforward scheme is developed for enhancing the tracking performance. Consequently a significant reduction in tracking error is achieved for both position and pressure control applications.

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A Study on the Fabrication of Various 3D Microstructures using Polymer Deposition System (폴리머 적층 시스템을 이용한 다양한 3 차원 미세 구조물 제작에 관한 연구)

  • Kim, Jong-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.6
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    • pp.686-692
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    • 2012
  • Solid free-form fabrication (SFF) technology was developed to fabricate three-dimensional (3D) scaffolds for tissue engineering (TE) applications. In this study, we developed a polymer deposition system (PDS) and created 3D microstructures using a bioresorbable polycaprolactone (PCL) polymer. Fabrication of 3D scaffolds by PDS requires a combination of several devices, including a heating system, dispenser, and motion controller. The system can process a polymer with extremely high precision by using a 200 ${\mu}m$ nozzle. Based on scanning electron microscope (SEM) images, both the line width and the piled line height were fine and uniform. Several 3D micro-structures, including the ANU pattern (a pattern named after Andong National University), $45^{\circ}$ pattern square, frame, cylindrical, triangular, cross-shaped, and hexagon, have been fabricated using the polymer deposition system.

Replication of High Density Patterned Media (고밀도 패턴드 미디어 성형에 관한 연구)

  • Lee, Nam-Seok;Choi, Yong;Kang, Shin-Ill
    • Transactions of the Society of Information Storage Systems
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    • v.1 no.2
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    • pp.192-196
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    • 2005
  • In this paper, we investigated the possibility of replicating patterned media by nano-injection molding process with a metallic nano-stamper. The original nano-master was fabricated by E-beam lithography and ICP etching process. The metallic nano-stamper was fabricated using a nanoimprint lithography and nano-electroforming process. The nano-patterned substrate was replicated using a nano-injection molding process without additional etching process. In nano-injection molding process, since the solidified layer, generated during the polymer filling, deteriorates transcribability of nano patterns by preventing the polymer melt from filling the nano cavities, an injection-mold system was constructed to actively control the stamper surface temperature using MEMS heater and sensors. The replicated polymeric patterns using nano-injection molding process were as small as 50 nm in diameter, 150 nm in pitch, and 50 nm in depth. The replicated polymeric patterns can be applied to high density patterned media.

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Development of UV imprinting process for micro lens array of image sensor (UV 임프린트를 이용한 이미지 센서용 마이크로 렌즈 어레이 성형 공정 개발)

  • Lim, Ji-Seok;Kim, Seok-Min;Jeong, Gi-Bong;Kim, Hong-Min;Kang, Shin-Il
    • 정보저장시스템학회:학술대회논문집
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    • 2005.10a
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    • pp.17-21
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    • 2005
  • High-density image sensors have microlens array to improve photosensitivity. It is conventionally fabricated by reflow process. The reflow process has some weak points. UV imprinting process can be proposed as an alternative process to integrate microlens array on photodiodes. In this study, the UV imprionting process to integrate microlens array on image sensor was developed using W transparent flexible mold and simulated image sensor substrate. The UV transparent flexible mold was fabricated by replicating master pattern using siliconacrylate photopolymer. The releasing property and shape accuacy of siliconacrylate mold was analysed. After UV imprinting process, replication quality and align accuracy was analysed.

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Extraction of Optimal Time-Delay in Adaptive Command Shaping Filter for Flexible Manipulator Control (유연한 매니퓰레이터 제어를 위한 적응형 명령성형 필터의 최적 시간지연 값 추출)

  • Park, Joo-Han;Rhim, Sung-Soo
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.6
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    • pp.564-572
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    • 2008
  • The performance of the direct adaptive time-delay command shaping filter depends on the select time-delay. In the previously introduced direct adaptive command shaping filter, however, the time-delay value is fixed and only the magnitudes of the impulses are learned. In this paper, the authors introduce a new scheme to adapt the time-delay which is to be used in conjunction with the direct adaptive command shaping for the improved vibration suppression in flexible motion system. In order to formulate the time-delay adaptation scheme, the authors have analyzed the effect of the time-delay value on the performance of the direct adaptive command shaping filter. By modifying the direct adaptation formula based on the analysis result the authors have established a set of equations to adapt the time-delay toward the optimal value. Simulation results show the effectiveness of the proposed time-delay adaptation approach for the improved vibration suppression.

Capacity Analysis of Smart Antenna Systems with Macro Diversity (스마트 안테나를 적용한 기지국 다이버시티에 의한 셀의 용량분석 연구)

  • 이명원;한진규;육종관;박한규
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.27 no.3B
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    • pp.212-219
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    • 2002
  • In this paper, how to perform beamforming and power control for the systems with smart antennas is introduced in consideration of macro-diversity, and cell capacity of the systems is analyzed. In the result, as the number of the base stations linked to mobiles increases, capacity increases in the reverse link. On the other hand, macro diversity causes capacity loss in forward link. It is expected that the result of this work may be used in designing the next generation mobile communication systems for high quality services such as multi media data and wireless internet etc.

A Study on the Measurement System for Alignment of Cylindrical Forging Die (원통형 단조금형의 정렬을 위한 측정시스템에 관한 연구)

  • Youn, Jae-Woong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.1
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    • pp.83-89
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    • 2009
  • In most multi-stage forging processes, the die spotting process or alignment of punch and die depends on the manual operation. It results a very tedious and inefficient procedure, thus the proper measurement system is needed to improve productivity and accuracy. This paper proposes a measurement system for alignment of die and punch which has a cylindrical holder, and describes the system concepts using 3 eddy-current displacement transducers and precise measurement jig. In order to apply this measurement system to real situations, the measuring procedures and system calibration method, etc. are proposed. Finally, the accuracy and productivity of this measurement system are investigated in this paper.

A Study on the Environmental Effects of the Carbon Composite /Insulation Rubber Interfaces (탄소계 복합재와 내열 고무 경계면의 환경 노화에 따른 특성 연구)

  • 윤영주;박병열;박현목;정상기
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1998.04a
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    • pp.34-34
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    • 1998
  • 일반 항공기 및 상용 복합 구조재의 경우에는 내부에 결함이 생길 경우 유지 및 보수가 용이하나 복합재 압력 용기의 경우에는 다양한 환경 변화를 겪게 되며 또한 유지 및 보수가 힘들다는 제약 조건이 있으므로 단열재로 사용되는 인슈레이션 고무와 FRP간의 접착, 가황 고무와 미가황 고무 사이의 접착 등 여러 가지 이종 재질들 간의 접착이 매우 중요한 변수가 될 뿐만 아니라 압력 용기의 전체적인 성능에도 상당한 영향을 미치게 된다. 이러한 시스템들은 제작 조건에 따라 결함이 발생하는 빈도가 차이가 나며 특히 가혹한 환경 조건하에서도 내구성을 보여야 하므로 본 실험에서는 다양한 환경 조건, 성형 조건을 가지는 FRP/고무, 고무/고무 접착 시스템의 계면 접착력을 측정한 후 이로부터 환경 노화에 저항성이 강한 최적의 접착제 및 접착 조건 등을 확립하고자 하였다.

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Selecting the Optimum Condition of Injection Molding Process by the Taguchi Method and Neural Network (다구찌 방법과 신경회로망을 이용한 사출성형 가공공정의 최적 가공조건 선정에 관한 연구)

  • 홍정의
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.25 no.2
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    • pp.71-76
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    • 2002
  • Defining the relationship between the quality of Injection molded parts and the process condition is very complicate because of lots of factors are involved and each factor has a non-linearity. With the development of CAE(Computer Aided Engineering) technology, the estimation of volumetric shrinkage of injection mold parts is possible by computer simulation in spite of restricted application. In this research, the Taguchi method md Neural Network are applied for finding optimal processing condition. The percent of volumetric shrinkage is compared on each case and shows neural network can be successfully applied.

Development of UV imprinting process for micro lens array of image sensor (UV 임프린트를 이용한 이미지 센서용 마이크로 렌즈 어레이 성형 공정 개발)

  • Lim, Ji-Seok;Kim, Seok-Min;Jeong, Gi-Bong;Kim, Hong-Min;Kang, Shin-Il
    • Transactions of the Society of Information Storage Systems
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    • v.2 no.2
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    • pp.91-95
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    • 2006
  • High-density image sensors rave microlens array to improve photosensitivity. It is conventionally fabricated by reflow process. The reflow process has some weak points. UV imprinting process can be proposed as an alternative process to integrate microlens array on photodiodes. In this study, the UV imprionting process to integrate microlens array on image sensor was developed using UV transparent flexible mold and simulated image sensor substrate. The UV transparent flexible mold was fabricated by replicating master pattern using siliconacrylate photopolymer. The releasing property and shape accuacy of siliconacrylate mold was analysed. After UV imprinting process, replication quality and align accuracy was analysed.

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