• Title/Summary/Keyword: 성형 능력

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A Study on the Process Capability Analysis of MIM Product (금속분말 사출성형 제품의 공정능력분석에 관한 연구)

  • Choi, Byung-Ky;Lee, Dong-Gil;Choi, Byung-Hui
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.1
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    • pp.57-64
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    • 2010
  • Metal Injection Molding (MIM) is attractive because it produces consistent, complex-geometry components for high-volume, high-strength, and high-performance applications. Also MIM using in optical communication field, display field, and semi-conductor field is a cost-effective alternative to metal machining or investment casting parts. It offers tremendous single-step parts consolidation potential and design flexibility. The objective of this paper is to study the suitability of design, flow analysis, debinding and sinterin processes, and capability analysis. The suitable injection conditions were 0.5~1.5 second filling time, 11.0~12.5 MPa injection pressure derived from flow analysis. The gravity of the product is measured after debinding an sintering. The maximum and minimum gravity levels are 7.5939 and 7.5097. the average and standard deviation are 7.5579 and 0.0122; when converted into density, the figure stands at 98.154%. According to an analysis of overall capacity, PPM total, which refers to defect per million opportunities(DPMO), stands at 166,066.3 Z.Bench-the sum of defect rates exceeding the actual lowest and highest limits-is 0.97, which translates into the good quality rate of around 88.4% and the sigma level of 2.47.

Analysis Model of Extruded ECC Panel RC Composite Slabs (압출성형 ECC 패널 RC 복합 슬래브의 해석모델)

  • Cho, Chang-Geun;Kim, Yun-Yong;Seo, Jeong-Hwan;Lee, Seung-Jung
    • Journal of Korean Association for Spatial Structures
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    • v.12 no.1
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    • pp.51-58
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    • 2012
  • A model for the nonlinear flexural analysis of extruded Engineered Cementitious Composite (ECC) panel reinforced concrete (RC) composite slab has been newly presented. From direct tensile test, ECC panel has been modeled to have the high-ductile tensile behavior after cracking. The developed model was compared with bending test results of two specimens, a conventional RC slab and a ECC panel RC composite slab. The predicted results were well patched with the experimental results, and the ECC panel RC composite slab system had advantages in crack control and improving flexural load-carrying capacity and deformation-capacity.

A study on the roughness coefficient of NPE-coated corrugated steel pipes and inner flat steel pipes (NPE 피복 파형강관과 내부평활 파형강관의 조도계수 검토)

  • Jeong-Myeong Lee;Yoon-Hwan Jeong;Jin-A Jegal;Seung-Ho Hong
    • Proceedings of the Korea Water Resources Association Conference
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    • 2023.05a
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    • pp.311-311
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    • 2023
  • 파형강관은 아연도금강판을 물결모양으로 성형하여 나선형으로 조관한 연성관으로 콘크리트 흄관을 대체하여 각종 토목공사의 우수 및 하수관으로 주로 사용되고 있다. 파형강관은 강판에 물결 형상을 성형하여 내하력을 부여하였기 때문에 높은 강도를 지니고 있고, 경량이고 유연성이 있어 기초공사가 쉽고 현장에서의 운반 및 보관이 용이하여 그 활용이 점차 확대되고 있다. 이러한 파형강관의 내/외부에 기능성 고분자 복합 Polymer(다중필름)을 코팅하여 일반 파형강관 대비 더 높은 내식성 및 내마모성을 구현한 제품을 NPE 피복 파형강관이라 하며, 내부에 평판을 2중으로 결합하여 일반 파형강관 대비 통수능력을 개선한 파형강관을 내부평활 파형강관이라고 한다. 최근 파형강관의 활용이 점차 확대되고 있음에도 불구하고, 파형강관에 국한된 수리역학적 특성에 관한 연구는 미흡한 실정이며, 그마저도 주로 만관 혹은 만관에 가까운 상태에서의 흐름만이 고려되어 왔다. 하지만 대구경의 파형 강관이 우수 배관 및 하수 처리를 위하여 설치될 경우 개수로 흐름이 발생하게 된다. 이에, NPE 피복 파형강관과 내부평활 파형강관 내에서의 개수로 흐름을 다양한 유량 및 수심 변화를 통하여 생성하였으며, 각각의 수리학적 조건에서 통수능을 결정하는데 중요한 상수인 조도계수를 수리 실험을 실시하여 결정하였다. 이는 현재 국내에서 생산되고 있는 NPE 피복 파형강관과 내부 평활강관의 활용에 있어서 국제 경쟁력을 높이는데 큰 도움이 될 것이라 사료된다.

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Fracture Mechanical Characterization of Bi-material Interface for the Prediction of Load Bearing Capacity of Composite-Steel Bonded Joints (복합재료-탄소강 접착제 결합 조인트의 하중지지 능력 예측을 위한 이종 재료 접합 계면의 파괴 역학적 분석)

  • Kim, Won-Seok;Shin, Kum-Chel;Lee, Jung-Ju
    • Composites Research
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    • v.19 no.4
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    • pp.15-22
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    • 2006
  • One of the primary factors limiting the application of composite-metal adhesively bonded joints in structural design is the lack of a good evaluation tool for the interfacial strength to predict the load bearing capacity of boned joints. In this paper composite-steel adhesion strength is evaluated in terms of stress intensity factor and fracture toughness of the interface corner. The load bearing capacity of double lap joints, fabricated by co-cured bonding of composite-steel adherends has been determined using fracture mechanical analysis. Bi-material interface comer stress singularity and its order are presented. Finally stress intensities and fracture toughness of the wedge shape bi-material interface corner are determined. Double lap joint failure locus and its mixed mode crack propagation criterion on $K_1-K_{11}$ plane have been developed by tension tests with different bond lengths.

Comparison of shaping ability between single length technique and crown-down technique using Mtwo rotary file (Mtwo 전동 파일을 사용한 single length technique과 crown-down technique의 근관성형 효율 비교)

  • Lim, Yoo-Kyoung;Park, Jeong-Kil;Hur, Bock;Kim, Hyeon-Cheol
    • Restorative Dentistry and Endodontics
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    • v.32 no.4
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    • pp.385-396
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    • 2007
  • The aims of this study were to compare the shaping effect and safety between single length technique recommended by manufacturer and crown-down technique using Mtwo rotary file and to present a modified method in use of Mtwo file. Sixty simulated root canal resin blocks were used. The canals were divided into three groups according to instrument and the manner of using methods. Each group had 20 specimens. Group MT was instrumented with single length technique of Mtwo, group MC was instrumented with crown-down technique of Mtwo and group PT was instrumented with crown-down technique of ProTaper. All of the rotary files used in this study were operated by an electric motor. The scanned canal images of before and after preparation were superimposed. These superimposed images were evaluated at apical 1 to 8 mm levels Angle changes were calculated. The preparation time, weight loss, instrument failure and binding, canal aberrations, and centering ratio were measured. Statistical analysis of the three experimental groups was performed with ANOVA and Duncan's multiple range tests for post-hoc comparison and Fisher's exact test was done for the frequency comparison. In total preparation time, group MT and group MC were less than group PT. In the aberrations, group MT had more elbows than those of group MC and group PT. The binding of group MC was least and group MT was less than group PT (P < 0.05). Under the condition of this study, crown-down technique using Mtwo rotary file is better and safer method than single length technique recommended by the manufacturer.

Analysis of the Ability to Infer the Effects of Variables and Variable-Controlling Strategy in Middle School Students who experienced 'Thinking Science' Activities ('생각하는 과학' 활동을 경험한 중학생들의 변인 통제 전략과 변인의 효과를 추론하는 능력에 대한 분석)

  • Lee, Sang-Kwon;Paek, Myeong-Hwa;Ree, Jong-Baik;Choi, Byung-Soon;Park, Jong-Yoon
    • Journal of The Korean Association For Science Education
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    • v.31 no.4
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    • pp.587-599
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    • 2011
  • The purpose of this study was to analyze variable-controlling strategy (below vcs) and the ability to infer the effect of variables in Middle school students who experienced 'Thinking Science' activities in a CASE program. For this study, 71 9th grade students experienced in CASE program for 2 years were selected as the experimental group and 72 students were selected as the control group. All students were tested with Science Reasoning TaskVII. The five types of variable-controlling strategy were extracted from students' response. According to the result of this study, the students experienced in CASE program was more successful in the variable-controlling strategy of length, quality, and shape than the control group. The types of reasoning ability of the variable effect intuitively were categorized as possibility of reasoning, impossibility of reasoning, and impossibility of reversible thinking. It has shown that the reasoning ability of the experimental group was higher than that of the control group in the length and thickness variable effect. The results of this study implied that the variable controlling activities in CASE program could be effective for learning variable controlling, and eventually, for the development of reasoning ability of the variable controlling effect. In the ability to infer the effects of variables to get difficult Intuitively, both groups were similar to the rate of cognitive level reached to the formal operation in generalization, and the student of experimental group was 1.5 times faster than the control group.

Optimized shape design and endurance life prediction of engine mount rubber (엔진 마운트 고무의 최적 형상 설계와 내구수명 예측)

  • 김헌영;김중재
    • Journal of the korean Society of Automotive Engineers
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    • v.18 no.6
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    • pp.23-32
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    • 1996
  • 차량에서 엔진은 가장 큰 질량 집중체(concentrated mass)이다. 만약 엔진이 적절하게 구속되지 않거나 절연되어 있지 않으면, 차체에 진동을 일으키는 원인이 된다. 엔진은 다양한 진동 교란을 받는데 엔진 마운트는 이러한 모든 것들을 고립시키는 역할을 해야 하며, 엔진은 정적인 장착 하중에 대한 지지와 전후, 좌우 및 수직 방향의 운동에 대해 적절한 강성을 가져야 한다. 또한 정숙성을 향상시키기 위해서는 엔진 마운트의 재료인 고무의 강성계수를 낮추는 것이 필요한데 이는 일반적으로 내구성의 저하를 가져온다. 따라서 개발과정에서 강성계수를 낮추는 변경을 하면 부품의 내구성을 보정함에 따르는 재평가 또한 필요하게 된다. 엔진 마운트에 쓰이는 고무부품의 해석은 엔진 마운트 시스템에 대한 진동 해석 및 내구수명의 예측과 병행해야 하며, 진동해석으로부터 얻은 하중 지지 능력 등의 모든 요구 특성을 만족하기 위해서는 고무 재료의 특성에 대한 지식, 엔진 마운트의 장착 위치에 대한 결정 능력과 함께 주어진 조건에 대한 형상의 최적 설계 능력 등이 요구된다. 본 연구에서는 기본적인 형상을 파라미터화하여 엔진 마운트의 형상을 최적화 하는 절차를 제안하였다. 현재 승용차에 널리 사용되고 있는 부시형(bush type) 엔진마운트를 적용 모델로 선택하였으며, 엔진 마운트의 기본적인 형상을 몇개의 파라미터를 사용하여 정의하고 설계 사양으로 주어지는 강성값과 각 파라미터들의 조합으로 구성되는 형상이 갖는 강성값의 차이가 최소가 되도록 파라미터 값들을 최적화하였다. 최적화된 파라미터 값들로 구성되는 형상을 내구 성능, 성형성등을 고려하여 최종 형상으로 결정한다. 내구성능의 예측은 금속부품의 내구수명 예측에 널리 이용되고 있는 방법이 방진 고무부품의 경우에도 적용 가능한지를 검토하고, 방진 고무부품에도 일반적으로 적용될수 있는 내구수명 예측방안의 개발 가능성을 타진해 보았다. 본 연구의 목표는 시제품을 제작하기 이전에 설계된 부품에 대한 스프링 상수 및 내구특성을 체계적으로 규명하여 제품 시험의 횟수를 줄이고, 보다 정밀한 제품을 제작할 수 있도록 하기 위한 것이다.

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Flexural Behavior of Concrete Filled Seismic Resistant Steel Tubular Columns Subjected to Axial and Cyclic Lateral Load (축력과 반복수평력을 받는 콘크리트 충전 내진 각형강관 기둥의 휨거동 특성)

  • Kim, Byung-Ho;Shim, Hyun-Ju;Choi, Byong-Jeong;Lee, Eun-Taik
    • Journal of Korean Society of Steel Construction
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    • v.23 no.3
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    • pp.317-326
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    • 2011
  • Today there is a growing range of applications for Concrete-Filled Steel Tube (CFT) member because of its superior performance. Ductility estimation test of concrete-filled seismic resistant steel tubular columns, subjected to axial and cyclic lateral load, was carried out in this study. Seismic resistant steel tubes are manufactured using SN400B plates by a two-seam welding at center of the column width for cold press-formed shape plates of two pieces. A total of eight specimens were manufactured and tested with the parameters of width-thickness ratio of steel tubular column, axial load ratio, and loading conditions to act axial and cyclic lateral load two dynamic actuators were used. From test results, flexural strength, deformation capacity, energy dissipation capacity, and ductility behavior of columns were analyzed.

An Experimental Evaluation of Clay Minerals to Remove Non-point Sources of Contaminants in the Urban Runoff (도시지역 지표우수의 비점오염원 제거를 위한 점토광물의 실험적 평가)

  • Song, Young-Woo;Rhee, Suk-Keun
    • International Journal of Highway Engineering
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    • v.14 no.1
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    • pp.55-61
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    • 2012
  • The ability of clay mineral to remove non-point sources such as SS, COD, T-N. T-P in the urban runoff has been tested to develop the porous filter material. The diameter of 3mm ball type filters were made of clay minerals for the tests. The experiments were carried out to measure the concentration of non-point sources of contaminants with flow rate of effluents. The test results show that clay filter has good response to remove SS, COD comparing to those of activated carbon filter. Also the performance of the clay filter to remove T-N and T-P is almost the same when using the activated carbon filter.

Optimization of Thickness and Maturation Period of Andong-Soju Nuruk for Fermentation of Andong-Soju (안동소주 누룩 제조를 위한 누룩 두께 및 누룩 띄움시간의 최적화)

  • Bae, Kyung-Hwa;Ryu, Hee-Young;Kwun, In-Sook;Kwon, Chong-Suk;Sohn, Ho-Yong
    • Microbiology and Biotechnology Letters
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    • v.35 no.3
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    • pp.231-237
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    • 2007
  • To support the fermentational superiority of Korean nuruks and maintain the various domestic nuruks, the optimal nuruk production of Andong-Soju, which was designated as an intangible cultural asset of Gyungsangbukdo province from 1987, was investigated. Different thickness of nuruks ($2.2{\sim}5.5\;cm$) were manufactured based on traditional Andong-Soju nuruk method, while the size of round form of nuruk was set to 23 cm. During the 3 weeks maturation, changes of water content, weight, pH, brix, the amount of reducing sugar, sac-charifying activity, viable cell and major microorganisms were determined, Also, ethanol fermentation abilities of the manufactured nuruks were evaluated using 20% glucose medium or 16% starch medium, respectively. Our results indicated that the production of high quality of Andong-Soju nuruk needs $4.0{\sim}5.5\;cm$ thickness and 3 weeks maturation without extraneous yeast addition. These results would be applied to production of homogeneous, and high quality of Andong-Soju nuruk.