• Title/Summary/Keyword: 섬유 적층 설계

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Optimization of Lightened Fiber-Reinforced Composite City & Trekking Bicycle Frame (섬유강화복합재료를 사용한 일반용 경량화 자전거 프레임의 최적설계)

  • Yoon, Won Sok;Kim, Do Hyung;Kim, Hak Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.2
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    • pp.147-156
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    • 2016
  • In this paper, optimal designs of bicycle frame were studied for weight reduction of bicycle using carbon-fiber-reinforced plastic (CFRP), glass-fiber-reinforced plastic (GFRP) and Kevlar-fiber-reinforced plastic (KFRP), respectively. Based on the anisotropic properties of FRP material, stacking angle and thickness optimization were performed under the safety reference of European committee for standardization (CEN) to ensure the stability of bicycle frame. Finally, performances of FRP bicycle frame was evaluated by digital logic method based on the optimized results of weight, strength properties and cost. Then, the optimized bicycle frame composed of each FRPs were evaluated and ranked by total performance values.

Fatigue Behavior of Composites with different Fiber Orientation (섬유 방향에 따른 복합재 피로특성에 관한 연구)

  • Kang, Tae-Young;An, Hyo-Seong;Chun, Heoung-Jae;Park, Jong-Chan
    • Composites Research
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    • v.34 no.2
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    • pp.77-81
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    • 2021
  • Due to the high specific strength and stiffness of the composite materials, the composite materials have been extensively used in various industries. In particular, carbon fiber reinforced composites are widely used in many mechanical structures. In addition, since carbon fiber reinforced composites have anisotropic properties, to understand the fatigue behavior of composites with different fiber orientation is very important for the efficient structural design. Therefore, in this paper, the effect fiber orientation on the fatigue life of composite materials was experimentally evaluated. For this purpose, tensile and fatigue tests were performed on the off-axis specimens (0°, 10°, 30°, 45°, 60°, 90°) of the composite materials. As a result of the fatigue tests, the fatigue strength of the composites decreased significantly as the fatigue strength slightly deviated from 0 degrees. On the other hand, the more deviated, the less decreased. This is because the role of supporting the load of fibers decreased as the stacking angle increased. In addition, the fatigue behavior was analyzed by introducing a fatigue strength ratio (Ψ) that eliminates the fiber orientation dependence of the off-axis fatigue behaviors on the unidirectional composites. The off-axis fatigue S-N lines can be reduced to a single line regardless of the fiber orientation by using the fatigue strength ratio (Ψ). Using the fatigue Ψ-N line, it is possible to extract back to any off-axis fatigue S-N lines of the composites with different fiber orientations.

The Influence of the Aspect Ratio on the Natural Frequency of the Composite Laminated Plates (복합적층판의 고유진동수에 대한 형상비의 영향)

  • Han, Bong-Koo;Suck, Ju-Won
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.1 no.2
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    • pp.14-19
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    • 2010
  • Theories for advanced composite structures are too difficult for such design engineers for construction and some simple but accurate enough methods are necessary. The senior author has reported that some laminate orientations have decreasing values of $D_{16}$, $B_{16}$, $D_{26}$ and $B_{26}$ stiffnesses as the ply number increases. For such plates, the fiber orientations given above behave as specially orthotropic plates and simple formulas developed by the senior author. Most of the bridge and building slabs on girders have large aspect ratios. For such cases further simplification is possible by neglecting the effect of the longitudinal moment terms(Mx) on the relevant partial differential equations of equilibrium. In this paper. the influence of the aspect ratio on the natural frequency of the composite laminated plates is studied and it is concluded that the method used is sufficiently accurate for engineering purposes.

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Evaluation of Impact Damage and Residual Compression Strength after Impact of Glass/Epoxy Laminate Composites for Lightweight Bogie Frame induced by Ballast-Flying Phenomena (도상자갈 비산에 의한 경량 대차프레임 적용 유리/에폭시 적층 복합재의 충격손상 및 충격 후 잔류압축강도 평가)

  • Goo, Jun-Sung;Shin, Kwang-Bok;Kim, Jung-Suk
    • Journal of the Korean Society for Railway
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    • v.15 no.2
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    • pp.109-115
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    • 2012
  • In order to evaluate the effect of structural degradation of a GFRP composite bogie frame due to ballast-flying phenomena, the impact test and residual compression test after impact was conducted for glass fiber/epoxy 4-harness satin woven laminate composites applied to skin part of a bogie frame. The impact test was performed using a instrumented impact testing system with energy levels of 5J, 10J, and 20J, and the impactor was designed to have various ballast shapes such as sphere, cube, and cone to consider the ballasted track environments. The residual compression strength was tested to evaluate the degradation of mechanical properties of impact-damaged laminate composites. The results showed that the damage area and the degradation of residual compressive strength after impact for laminate composites was increased with increase of impact energy for all ballast shapes, and was particularly most influenced by ballast shape of cone.

Mechanical Characteristics of Carbon/Epoxy Composite for Aircraft Control System (항공기용 카본/에폭시 비행조종 장치의 기계적 특성에 관한 연구)

  • 조치룡;김현수;김광수
    • Composites Research
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    • v.12 no.1
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    • pp.19-27
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    • 1999
  • A design development test for carbon/epoxy composite laminates for an aircraft flight control system is performed. The design development test includes moisture absorbing test, tensile, compressive, bearing and lap shear tests. The moisture absorbing behavior for different fiber orientation angles is investigated and the changes in mechanical characteristics are compared. In the in-plane tensile test, the effect of damages such as scratches and impacts is studied. The bearing test is performed for different fastening types. The resulting design allowable stress and environmental load enhancement factor are used for the structural analysis and certification tests for the flight control system.

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Optimal Design of Composite Laminated Plates with the Discreteness in Ply Angles and Uncertainty in Material Properties Considered (섬유 배열각의 이산성과 물성치의 불확실성을 고려한 복합재료 적층 평판의 최적 설계)

  • Kim, Tae-Uk;Sin, Hyo-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.3
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    • pp.369-380
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    • 2001
  • Although extensive efforts have been devoted to the optimal design of composite laminated plates in recent years, some practical issues still need further research. Two of them are: the handling of the ply angle as either continuous or discrete; and that of the uncertainties in material properties, which were treated as continuous and ignored respectively in most researches in the past. In this paper, an algorithm for stacking sequence optimization which deals with discrete ply angles and that for thickness optimization which considers uncertainties in material properties are used for a two step optimization of composite laminated plates. In the stacking sequence optimization, the branch and bound method is modified to handle discrete variables; and in the thickness optimization, the convex modeling is used in calculating the failure criterion, given as constraint, to consider the uncertain material properties. Numerical results show that the optimal stacking sequence is found with fewer evaluations of objective function than expected with the size of feasible region taken into consideration; and the optimal thickness increases when the uncertainties of elastic moduli considered, which shows such uncertainties should not be ignored for safe and reliable designs.

A Study on the Design of Glass Fiber Fabric Reinforced Plastic Circuit Analog Radar Absorber Structure Using Machine Learning and Deep Learning Techniques (머신러닝 및 딥러닝 기법을 활용한 유리섬유 직물 강화 복합재 적층판형 Circuit Analog 전파 흡수구조 설계에 대한 연구)

  • Jae Cheol Oh;Seok Young Park;Jin Bong Kim;Hong Kyu Jang;Ji Hoon Kim;Woo-Kyoung Lee
    • Composites Research
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    • v.36 no.2
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    • pp.92-100
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    • 2023
  • In this paper, a machine learning and deep learning model for the design of circuit analog (CA) radar absorbing structure with a cross-dipole pattern on a glass fiber fabric reinforced plastic is presented. The proposed model can directly calculate reflection loss in the Ku-band (12-18 GHz) without three-dimensional electromagnetic numerical analysis based on the geometry of the Cross-Dipole pattern. For this purpose, the optimal learning model was derived by applying various machine learning and deep learning techniques, and the results calculated by the learning model were compared with the electromagnetic wave absorption characteristics obtained by 3D electromagnetic wave numerical analysis to evaluate the comparative advantages of each model. Most of the implemented models showed similar calculated results to the numerical results, but it was found that the Fully-Connected model could provide the most similar calculated results.

Heat Shield and Breathable Water-Resistant Design for Manufacturing that are Expressed Multifunctional Building Housewrap (열차폐 및 투습방수성이 발현되는 다기능성 건축용 하우스 랩의 제조설계)

  • Kwon, Oh-Kyung;Kim, Seok-Hoon;Park, Sun-Hwa;Jeong, Won-Wook;Bok, Jin-Seon
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2011.11a
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    • pp.15-15
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    • 2011
  • 본 연구는 기존의 하우스 랩이 가지는 방풍, 방수 기능 외에 복사열 차단성, 열반사성, 통기성, 투습성, 난연성, 방수성 및 단열성 등의 다기능성이 발현되는 우수한 건축용 하우스 랩을 제조하는 목적으로 시스-코어 섬유로 이루어진 부직포층, 통기성 합성수지 필름층, 니들펀칭 복합 부직포층 및 고분자 필름이 일면 또는 양면에 코팅된 내식성 알루미늄 필름층이 순차적으로 적층되고 핫-멜트 라미네이팅에 의하여 합지 된 다기능성 하우스 랩 및 그의 따른 제조방법에 관한 것이다. 상기 니들펀칭 부직포 내부에 포함 된 아라미드 섬유에 의해 우수한 난연효과를 가지며, 통기성 필름에 의하여 투습방수 기능을 가질 수 있으며, 니들펀칭 부직포층에 다량의 공기가 함유되어 보온성이 우수하고, 내식성 알루미늄 필름층이 가진 빛에 대해 우수한 방사성으로 복사열을 차단하여 단열효과를 나타내는 하우스 랩을 제조하였다.

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An Evaluation on Bending Behaviors of Conical Composite Tubes for Bicycle Frames (자전거 프레임용 원추형 복합재 튜브의 굽힘 거동 분석)

  • Hwang, Sang-Kyun;Lee, Jung-Woo;Hwang, Hui-Yun
    • Composites Research
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    • v.29 no.6
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    • pp.358-362
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    • 2016
  • Mechanical properties of static and dynamic behavior became important since the use of conical composite tubes in large structures such as aerospace, planes, and submarines as well as leisure goods such as bicycle frames, fishing rods, and golf shafts. In the past, the mechanical property prediction model for static behavior was studied using vibration, bending, and buckling. But there is a need to study how fiber orientation error affects mechanical properties of conical composite structure because the model assumes constant fiber orientation angle. The purpose of this study is to derive an equation that can predict the static behavior of conical composite tube for bicycle frames by considering fiber orientation error with respect to various design parameters.

Utilization of Finite Element Analysis in Design and Performance Evaluation of CFRP Bicycle Frames (유한요소해석을 이용한 CFRP 자전거 프레임의 설계 및 성능 평가)

  • Lee, Yong-Sung;Shin, Ki-Hoon;Cheong, Seong-Kyun;Choi, Ung-Jae;Kim, Young-Keun;Park, Kyung-Rea;Kim, Hong Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.1
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    • pp.121-127
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    • 2013
  • With the continuing demand for lightweight bicycles, carbon fiber composite materials have been widely used in manufacturing bicycle frames and components. Unlike general isotropic materials, the structural characteristics of composite materials are strongly influenced by the staking directions and sequences of composite laminates. Thus, to verify the design process of bicycles manufactured using composites, structural analysis is considered essential. In this study, a carbon-fiber-reinforced plastic (CFRP) bicycle frame was designed and its structural behavior was investigated using finite element analysis (FEA). By measuring the failure indices of the fiber and matrix under various stacking sequences and loading conditions, the effect of the stacking condition of composite laminates on the strength of the bicycle structure was examined. In addition, the structural safety of the bicycle frame can be enhanced by reinforcing weak regions prone to failure using additional composite laminates.