• Title/Summary/Keyword: 섬유강화플라스틱

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Structural Safety Analysis of a Spherical Flight Simulator Designed with a GFRP-Foam Sandwich Composite (GFRP-폼 샌드위치 복합재료로 설계된 구체 비행 시뮬레이터의 구조 안정성 평가)

  • Hong, Chae-Young;Ji, Wooseok
    • Composites Research
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    • v.32 no.5
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    • pp.279-283
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    • 2019
  • A flight training simulator of a fully spherical configuration is being developed to precisely and quickly control six degrees of freedom (Dof) motions especially with unlimited rotations. The full-scale simulator should be designed with a lightweight material to reduce inertial effects for fast and stable feedback controls while no structural failure is ensured during operations. In this study, a sandwich composite consisting of glass fiber reinforced plastics and a foam core is used to obtain high specific strengths and specific stiffnesses. T-type stainless steel frames are inserted to minimize the deformation of the sphere curvature. Finite element analysis is carried out to evaluate structural safety of the simulator composed of the sandwich sphere and steel frames. The analysis considers the weights of the equipment and trainee and it is assumed to be 200 kg. Gravity acceleration is also considered. The stresses and displacement acting on the simulator are calculated and the safety is assessed under two different situations.

An Experimental Study on the Mechanical Mounting between GFRP Door Impact Beam and Steel Brackets (GFRP 도어 임팩트 빔과 Steel 브래킷의 기계적 결합에 관한 실험적 연구)

  • Ha, Jung-Chan;Shin, Young-cheol;Baek, In-Seok;Lee, Seok-Soon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.5
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    • pp.103-110
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    • 2021
  • The mounting performance of the GFRP(Glass fiber Reinforced Plastic) beam and the mechanical mounting of the steel bracket was studied to be mounted as a GFRP impact beam on the side door of the passenger car. Moreover, an open-hole tensile test was performed to evaluate breakage tendency based on GFRP stacking conditions. Furthermore, the tightening strength of rivets and bolts was compared using the single lap-shear tension test for the GFRP stacking pattern. Additionally, the GFRP beam and bracket mounting features were designed; moreover, the prototype and bracket were assembled. Additionally, the bracket mounting bending test and the door assembly static bending test were performed to verify the stability of the bracket mounting. In the bracket fastening bending test, no breakage occurred in the connection part between the GFRP beam and the bracket, and it showed 67% (24.4 kN) improved performance compared to steel. In the static bending test of the door assembly, the initial average reaction force increased by 25% compared to the steel, and the performance of all FMVSS-214 regulations was satisfied. The replacement of GFRP impact beams resulted in a 30% weight reduction

A Study on Fracture Property of Adhesive Interface at Tapered Double Cantilever Beam with Inhomogeneous Composite Material due to Loading Conditions of In-plane and Out-plane (면내 및 면외 하중 조건들에 따른 이종 복합 소재를 가진 경사진 이중외팔보에서의 접착계면의 파괴 특성 연구)

  • Lee, Jung-Ho;Kim, Jae-Won;Cheon, Seong-Sik;Cho, Jae-Ung
    • Composites Research
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    • v.33 no.6
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    • pp.401-407
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    • 2020
  • At the engineering and industrial areas, the lightweight composite material has been substituted with the metals, such as steel at the structural parts. This composite material has been applied by the adhesive bonding method, as well as the joint methods with rivets, welds or bolts and nuts. The study on the strength characteristics of adhesive interface is necessarily required in order to apply the method to composite materials. CFRP specimens as the fiber reinforced plastic composites were manufactured easily and this study was carried out. The static experiments were performed under the loading conditions of in-plane and out-plane shears with the inhomogeneous composite TDCB specimens with CFRP, aluminum (Al6061), and aluminum foam (Al-foam). Through the result of this study, the durability on the inhomogeneous composite structure with adhesive interface was investigated by examining the fracture characteristic and the point in time.

Estimating Tensile Strengths of CFRP Laminates Having Various Stacking Sequences (다양한 적층을 갖는 CFRP 적층판의 인장강도 예측)

  • Park, Chan Yik;Lee, Myung-Keon;Kim, Sang-Yong;Jang, Se-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.50 no.5
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    • pp.309-316
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    • 2022
  • This paper presents nonlinear numerical analysis results which were compared with the tested tensile strengths of CFRP(Carbon Fiber Reinforced Plastic) laminates with 14 different stacking sequences. The composite laminate coupons were cured under an autoclave pressure using resin-impregnated unidirectional tapes. The nonlinearity of the matrix was considered for the analysis, which was obtained from lamina tests. The Hashin failure criteria and progressive failure analysis were used for the nonlinear finite element analysis. The comparison results show that the current approach is acceptable to predict the tensile strengths of the CFRP laminate coupons with various stacking sequences and no damage. However, it is not acceptable to predict the tensile strengths of the laminate specimens with a center hole.

Hydraulic Experiment on Roughness Coefficient of PE pipe (폴리에틸렌관의 조도계수에 관한 수리모형실험)

  • Dongwoo Ko;Byeong Wook Lee;Jae-Seon Yoon;Hyun-Gu Song
    • Proceedings of the Korea Water Resources Association Conference
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    • 2023.05a
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    • pp.288-288
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    • 2023
  • 도로, 철도 등의 횡단통로, 오폐수관로, 지하배수관 등 연약지반에서 상재하중과 부등침하에 의한 파괴 위험을 줄이기 위해 구조적인 안전성과 내구성이 개선된 다양한 관로들이 활용되고 있다. 관은 매설특성에 따라 콘크리트관, 도관, 합성수지관, 덕타일 주철관, 파형강관, 유리섬유 강화 플라스틱과 폴리에스테르수지 콘크리트관 등의 종류로 구분된다(환경부, 2017). 수리설계 시 이러한 관의 단면 규모 결정 및 흐름 특성을 파악하기 위해 관수로 유량측정에 이용되는 Manning의 경험식을 이용하고 있으며, 관로의 주요 재질에 따른 다양한 조도계수가 제시되어 있다. 새로운 재질을 이용하여 제작된 관은 수리실험을 통해 조도계수를 결정하는 것이 바람직하지만, 조도계수 실험은 대규모의 실험시설과 유량공급이 요구되기 때문에 여러 한계가 있다. PE관의 경우, 미국의 ASTM 표준에 의해 저밀도 폴리에틸렌(LDPE), 선형 저밀도 폴리에틸렌(LLDPE), 고밀도 폴리에틸렌(HDPE) 등으로 분류되는데 본 연구에서는 HDPE 재질의 서로 직경이 다른 다중벽관 PE관을 대상으로 조도계수를 결정하기 위한 현장 실규모 수리실험을 수행하였다. 본 실험에서는 식생, 수로의 불규칙성, 수로노선, 침전과 세굴, 장애물, 계절적 변화, 부유물질과 소류사는 무시되며 표면조도, 관의 크기와 형상, 수위와 유량이 조도계수에 영향을 미치는 주요 인자라고 할 수 있다. 수리실험은 실물모형(Prototype)으로 한국농어촌공사 농어촌연구원의 대형수리모형실험장에서 수행되었으며. 길이 24 m, 직경 150 mm의 PE 관은 고정식 개수로, 직경 800 mm의 관은 대형유사순환수로에 각각 설치되었다. 관로의 전면에 차폐막을 설치하여 상류부 수위를 안정시킨 상태에서 실험을 수행하였고, 차폐막으로부터 하류방향으로 약 7 m(측정기준지점), 11 m, 13 m, 15 m, 17 m 떨어진 곳에서 각각 수위와 유속을 측정하였다. 실험 결과, φ150관은 직경대비 수심이 클수록 조도계수가 감소하는 경향이 나타났고, φ800관은 직경대비 수심의 변화에 따른 조도계수의 경향이 크게 드러나지 않았다. 결론적으로 PE관의 조도계수는 수심별로 변화하는 것으로 나타났으며, 특정 수심을 지나면 조도계수가 다시 감소할 것으로 판단된다.

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An Experimental Study on the Static Behavior in Weak Axis of FRP Bridge Deck Filled with a Foam (폼 충전 FRP 바닥판의 약축방향 정적거동 특성에 관한 실험적 연구)

  • Kim, Byeong Min;Zi, Goang Seup;Hwang, Yoon Koog;Lee, Young Ho
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.6A
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    • pp.943-953
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    • 2006
  • We investigated experimentally the static behavior of an orthotropic bridge deck which is made from glass fiber reinforced polymer (GFRP) and polyurethane foam. The bridge deck consists of many unit cells with rectangular holes which are filled with the foam to improve its structural behavior in its weak axis. It is found that although the elastic modulus of the foam compared to that of the GFRP is about the order of, the structural behaviors in the weak axis such as nominal strength, stiffness, etc. are greatly improved. Owing to the low mass density of the foam used in this study, the bridge deck is still light enough with the improved structural properties. Webs of the cells filled with the foam did not significantly contribute to the strength development of the deck. However, the propagation of a crack initiated in a cell is caught by the webs and limited to the inside of that cell only, which makes the load-displacement behavior of the foam-filled GFRP deck less brittle.

Effects of Molding Conditions on the Deflection of Rib Moldings of Fiber-reinforced Plastic Composites in Compression Molding (섬유강화 플라스틱 복합재료의 압축성형에서 리브 성형품의 휨에 미치는 성형조건의 영향)

  • Kim, Jin-Woo;Lee, Jung-Hoon;Lee, Dong-Gi
    • Journal of Advanced Engineering and Technology
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    • v.10 no.3
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    • pp.285-290
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    • 2017
  • Molding of body with ribs is the most difficult during flow molding process. The rib area is easy to be deformed at the rear side due to wall thickness variation. In this study, relationships between molding condition and deflection of rib-shaped part is investigated during the compression molding of fiber reinforced plastic composites, and the following results are derived. Polypropylene(PP), Polystyrene(PS), and stampable sheet(SS 40wt%) show the increment of deflection along with releasing temperature. For the correlation between incremental holding pressure load and deflection, stampable sheet exhibits lower deflection along with higher holding pressure, while PS shows significant increase of deflection with higher holding pressure, PP shows completely different characteristic, significant reduction of deflection along with higher holding pressure. Regarding to mold temperature and deflection, deflection amount of SS is the biggest, and PS shows the smallest. In addition, all three kinds shows the highest amount of deflection at 173C. Deflection is reduced when mold closing speed is increased. Amount of deflection in SS is larger and is not highly dependent on molding conditions like holding pressure and cooling parameters, compared with single component material like PP. This can be elucidated by anisotropic and inhomogeneous characteristics of glass fiber during filling process of stampable sheet composite.

A Study on Mechanical Properties Evaluation of Fiber-reinforced Plastic Cellular Injection-molded Specimens for the Development of High-strength Lightweight MHEV Battery Housing Molding Technology (고강성 경량 MHEV 배터리 하우징 성형기술개발을 위한 섬유강화 플라스틱 발포 사출 시험편의 기계적 물성평가에 관한 연구)

  • Eui-Chul Jeong;Yong-Dae Kim;Jeong-Won Lee;Sung-Hee Lee
    • Design & Manufacturing
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    • v.17 no.3
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    • pp.55-60
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    • 2023
  • The fiber-reinforced plastics and cellular injection molding process can be used to efficiently reduce the weight of battery housing components of mild hybrid electronic vehicles(MHEV) made of metal. However, the fiber orientation of fiber-reinforced plastics and the growth of foaming cells are intertwined during the injection molding process, so it is difficult to predict the mechanical properties of products in the design process. Therefore, it is necessary to evaluate the mechanical properties of the materials prior to the efficient stiffness design of the target product. In this study, a study was conducted to evaluated the mechanical properties of fiber reinforced cellular injection-molded specimens. Two types of fiber-reinforced plastics that can be used in the target product were evaluated for changes in tensile properties of cellular injection-molded specimens depending on the foaming ratio and position from the injection gate. The PP and PA66 specimens showed a decrease of tensile modulus and strength of approximately 30% and 17% depending on the foaming ratio, respectively. Also, the tensile strength decreased approximately 26% and 17% depending on the position from the injection gate, respectively. As a result, it was confirmed that the PP specimens have a significantly mechanical property degradation compared to the PA66 specimens depending on the foaming ratio and position.

Prediction of Process-Induced Spring-Back of CFRP Composite Structure Using Deep Neural Network (심층신경망을 이용한 CFRP 복합재 구조의 공정 유도 스프링백 예측)

  • Yuseon Lee;Dong-Hyeop Kim;Sang-Woo Kim;Soo-Yong Lee
    • Journal of Aerospace System Engineering
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    • v.18 no.5
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    • pp.73-80
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    • 2024
  • A deep neural network (DNN) was employed to predict the spring-back of a CFRP composite spar induced by the curing process. A total of 816 spring-back data points, derived from varying stacking angles, layer counts, and flange radii, were generated through finite element method (FEM)-based curing analysis to train the DNN model. The trained model demonstrated an R-squared value of 0.99 and a mean squared error of 0.00093, indicating excellent performance. For untrained flange radii, the spring-back predicted by the DNN exhibited a mean relative error of 2.18% when compared to FEM results. Additionally, while FEM analysis required approximately 20 minutes, the DNN-based prediction required only about 14 milliseconds. These results highlight the potential of using DNNs for the rapid prediction of process-induced deformation in CFRP composites.

One-Way Shear Strength of Donut Type Biaxial Hollow Slab Considered Hollow Shapes and Materials (중공형상 및 재료의 영향을 고려한 도넛형 이방향 중공슬래브의 일방향 전단강도)

  • Chung, Joo-Hong;Lee, Seung-Chang;Choi, Chang-Sik;Choi, Hyun-Ki
    • Journal of the Korea Concrete Institute
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    • v.24 no.4
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    • pp.391-398
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    • 2012
  • This paper presents the shear capacities of biaxial hollow slab with donut type hollow sphere. Recently, various types of slab systems which can reduce self-weight of slabs have been studied for increasing constructions of taller and larger building structures. A biaxial hollow slab system is widely known as one of the effective slab system, which can reduce self-weight of slab. According to previous studies, the hollow slab has low shear strength, compared to solid slab. Also, the shear capacities of biaxial hollow slab are influenced by the shapes and materials of hollow spheres. However, the current code does not provide a clear computation method for the shear strength of hollow slab. To verify the shear capacities of this hollow slab, one-way shear tests were performed. Four test specimens were used for test parameters. One was conventional RC slab and others were hollow slabs. The test parameters included two different shapes and materials of plastic balls. The shape parameters were donut and non-donut forms and the material parameters were general plastic and glass fiber plastic. The results showed that the shear strengths varied depending on hollow shapes and materials used in the slab.