• Journal of the Korea Institute of Building Construction
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• v.24 no.2
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• pp.169-180
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• 2024

In this study, to suggest an efficient method of using coal gasification slag(CGS), a byproduct from integrated gasification combined cycle(IGCC), as a combined fine aggregate for concrete mixture, the diverse performances of concrete mixtures with combined fine aggregates of CGS, river sand, and crushed sand were evaluated. Additionally, using CGS, the reduction of the hydration heat and the strength developing performance were analyzed to provide a method for reducing the heat of hydration of mass concrete by using combined fine aggregate with CGS and replacing fly ash with cement. The results of the study can be summarized as follows: as a method of recycling CGS from IGCC as concrete fine aggregate, a combination of CGS with crushed sand offers advantages for the concrete mixture. Additionally, when the CGS combined aggregate is used with low-heat-mix designed concrete with fly ash, it has the synergistic effect of reducing the hydration heat of mass concrete compared to the low-heat-designed concrete mixture currently in wide use.

• Journal of the Korean Recycled Construction Resources Institute
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• v.7 no.2
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• pp.101-108
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• 2019

This study is analysis of the utilization as a concrete fine aggregate on CGS, a by-product of Integrated coal gasification combined cycle(IGCC). That is, in KS F 2527 "Concrete aggregate," properties of 1~12times to CGS were evaluated, focusing on quality items corresponding to natural aggregate sand(NS) and melted slag aggregate sand(MS). As a result, the distribution of grain shape, safety and expansion were all satisfied with KS standards by physical properties, but the quality was unstable at 7~12times of water absorption ratio and absolute dry density. The particle size distribution was unstable due to asymmetry distribution of coarse particles, and particles were too thick for 7~12times. The passing ratio of 0.08mm sieve was also out of the KS standard at part factor of 7~12times, but chloride content, clay contents, coal and lignite were all satisfactory. Meanwhile, chemical composition was satisfactory except for $SO_3$ in 1~6times, and content and amount of harmful substances were all within the specified value except for F in 7~12times. As a result of SEM analysis, the surface quality and porosity were 7~12times more than 1~6times, and it was the quality was degraded. Therefore, it is necessary to reduce the quality deviation by using separate measures in order to utilize it as concrete aggregate in the future, and if it is premixed with fine quality aggregate, it will contribute positively to solve aggregate supply shortage and utilize circulation resources.

• Magazine of RCR
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• v.16 no.3
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• pp.59-65
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• 2021

• 한국신재생에너지학회:학술대회논문집
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• 2011.05a
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• pp.76.2-76.2
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• 2011

석탄으로부터 합성석유를 생산하는 상용기술을 도입하여 건설하고 이와 더불어 원천기술 개발을 위한 국산화 기술 개발을 병행하여 향후 고유가 시대를 대비한 국가 에너지 안보 확립과 국내 기술 개발의 가속화를 추구해야 할 필요성이 대두되고 있다. 본 타당성 조사는 3종류의 석탄(호주 Wyong탄, 인도네시아 NTC탄, 인도네시아 KBB탄)으로부터 가스화에 의하여 합성석유스를 생산하는 공정에 대한 타당성 조사(Feasibility Study, FS)를 Class 5(하한 -50~-20%, 상한 30~100%)의 정확도로 수행하는 것을 내용으로 하고 있다. 플랜트의 규모는 합성석유 기준으로 20,000배럴/일이다. 플랜트의 건설을 위해서 광양제철소 슬래그처리장 내 12만평 부지에 조성 중인 포스코 SNG 생산공장 부지의 일부를 사용하는 것을 기준으로 하였다. 일반적으로 석탄의 종류에 따라서 가스화기의 종류 및 성능이 결정된다. 본 타당성 조사 연구에서 선정된 3종류의 석탄의 조성, 발열량, 회분 함량 등의 특성을 고려하여 각각의 석탄에 적합한 현존하는 상용급 가스화기를 선정하였다. 해당 석탄이 가스화기 종류에 따라 적절한 전처리 과정(건조, 분쇄, 슬러리화)을 거친 후 가스화기에 공급되는 것을 가정하여 석탄의 원소분석 조성, 발열량, 회분함량, 회분조성, 회 용융점 등의 변수에 따라서 각각 해당 가스화기에서 가스화되었을 때의 생성되는 합성가스의 조건을 시뮬레이션을 통하여 얻었다. 가스화기 시뮬레이션 결과를 토대로 합성석유 및 합성천연가스 생산을 위한 공정의 물질수지식 및 에너지수지식이 계산되었으며 이로부터 각 공정에서 발생되는 부생성물과 폐기물에 대한 양이 결정되고 이를 처리하는 방안 등도 제시되었다. 실증시설은 20,000배럴/일 규모의 CTL 및 전기 병산 시설이 적합하다. 더 큰 규모 공장은 투자비가 너무 커서 유가 또는 석탄가 변동에 따라 사업의 수익성이 크게 변하여 위험도가 큰 단점이 있기 때문이다. CTL 공장에 전기 병산이 추천되는 이유는 산소생산공장(APU), 압축 등 석탄전환공장에는 자체적인 전기수요가 막대하여 따로 스팀터빈용 발전소를 운영하므로 이를 효율적으로 대체하고자 하기 때문이다. 즉, 석탄가스화에 의해 기름을 최대한 만들고 미반응가스는 가스터빈 및 스팀터빈의 복합발전에 의해 고효율로 전기를 생산하면 최소의 비용으로 최대한 전기를 생산하여 자체소비 전력을 충당하고 남는 전기는 판매하여 수익률을 높일 수 있다.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2022.04a
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• pp.99-100
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• 2022

This study analyzed the basic characteristics of mortar using CGS modified by pretreatment. As a result of the analysis, it was found that CGS after reforming can be partially replaced with fine aggregates to solve the existing air volume reduction problem when used, and can contribute positively in terms of securing fluidity and improving strength. Therefore, it is considered necessary to verify as a functional material of CGS through concrete durability experiments as a future task.

• Journal of the Korean Recycled Construction Resources Institute
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• v.7 no.2
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• pp.116-122
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• 2019

This study evaluated the properties of Coal gasification slag(CGS) according to the CGS contents of cement mortar condition as a basic step to examine the applicability of CGS as concrete fine aggregate. Flow increased with increasing CGS contents for both Crushed sand a(CSa) and Crushed sand b+Sea sand(CSb+SS), but the amount of air contents decreased to the opposite tendency. Based on 28 days is maximum compressive strength was obtained at CGS 50% when CSa was used and CGS 75% when CSb+SS. The flexural strength were the maximum at 25% and 50% of CGS, but the tendency was similar to the compressive strength. Compared with CSa, the compressive strength and flexural strength 5% higher than those of CSb+SS, in CGS using of were about 5% higher than those of unused CGS. As a result of comprehensive study on the quality of mortar according to the CGS contents, it can be concluded that when CGS is mixed with fine aggregate at about 50%, it can contribute to securing workability and strength development positively so that resource recycling and quality improvement can be achieved at the same time.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2018.05a
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• pp.273-274
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• 2018

When IGCC Slag(CGS) aggregate was used as PHC-Pile, the moldability was lowered as the mixing ratio increased. concrete mix design. Also the mix characteristics increased the use of AD depending on the usage rate, however, require detailed consideration.

• Korean Chemical Engineering Research
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• v.52 no.5
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• pp.592-602
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• 2014

In the Integrated Gasification Combined Cycle (IGCC), the stability of the gasifier has strong influences on the rest of the plant as it supplies the feed to the rest of the power generation system. In order to ensure a safe and stable operation of the entrained-flow gasifier and for protection of the gasifier wall from the high internal temperature, the solid slag layer thickness should be regulated tightly but its control is hampered by the lack of on-line measurement for it. In this study, a previously published dynamic simulation model of a Shell-type gasifier is reproduced and two different linear model predictive control strategies are simulated and compared for multivariable control of the entrained-flow gasifier. The first approach is to control a measured secondary variable as a surrogate to the unmeasured slag thickness. The control results of this approach depended strongly on the unmeasured disturbance type. In other words, the slag thickness could not be controlled tightly for a certain type of unmeasured disturbance. The second approach is to estimate the unmeasured slag thickness through the Kalman filter and to use the estimate to predict and control the slag thickness directly. Using the second approach, the slag thickness could be controlled well regardless of the type of unmeasured disturbances.

• Journal of the Korea Institute of Building Construction
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• v.20 no.4
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• pp.331-338
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• 2020

The aim of the research is to evaluate the possibility of using coal gasification slag (CGS) as a combined aggregate for concrete mixture. To achieve this goal, the fundamental properties and the durability of concrete were analyzed depending on various combining ratio of CGS into both fine aggregate with favorable gradation and relatively coarse particles. According to the results of the experiment, slump and slump flow were increased with content of CGS regardless of crushed fine aggregate with good and poor gradations while the air content was decreased. For the compressive strength of the concrete, in the case of using the crushed aggregate with good gradation, increasing CGS content decreased compressive strength of the concrete, while when the concrete used crushed aggregate with poor gradation, the compressive strength was the maximum at 50% of CGS content. As a durability assessment, drying shrinkage was decreased and carbonation resistance was improved by increasing CGS content. On the other hand, for freeze-thawing resistance, CGS influenced adverse effect on freeze-thawing resistance. Therefore, it is known that an additional air entrainer is needed to increase the freeze-thawing resistance when CGS was used as a combined aggregate for concrete.

• Journal of the Korean Recycled Construction Resources Institute
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• v.7 no.3
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• pp.194-201
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• 2019

This study analyzed the properties of concrete depending on the coal gasification slag(CGS) contents in order to examine the applicability of CGS as the fine aggregate for concrete. Experimental results, trended that the slump and slump flow increased with increasing CGS contents, and air contents has decreased. Evaluation index for segregation of normal strength concrete(EISN) is showed was good from CGS 25% when using crushed sand A(CSa) and CGS 50% when using mixed sand(MS). The compressive strength decreased with increasing CGS contents when CSa was used. However, when MS was used, the maximum value was CGS 50% due to parabolic tendency. Depending on fine aggregates type, compared with compressive strength of CSa was about 8% higher than that of MS, and depending on the use or unuse of CGS, more advantageous at higher strength than low strength. As a result of relative performance study on the quality of concrete according to the CGS contents, it is considered that CGS can be positively contributed to enhancement of workability and strength development when mixed with fine aggregate around 25~50%.