• Title/Summary/Keyword: 석유화학 공정

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도금법을 사용한 주석 나노와이어 배터리 음극재료의 제작 및 전기화학적 특성 분석

  • Song, Yeong-Hak;O, Min-Seop;Hyeon, Seung-Min;Lee, Hu-Jeong
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.677-677
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    • 2013
  • 최근 석유에너지의 고갈과 휴대용 전자기기의 사용의 증가로 고효율의 배터리의 개발이 요구되고 있다. 생체칩에서 부터 전기자동차, 에너지 저장체까지 광범위한 산업군에 걸처 배터리의 개발이 되고 있어 시장규모의 계속적인 성장이 있을 것으로 전망하고 있다. 현재 상용되고 있는 음극 재료는 카본재료(이론 용량 372 mAh/g)이다. 이 카본재료의 특징은 값이 싸고, 표준 환원전위가 낮아 비교적 높은 전압을 낼 수 있다. 그러나 낮은 에너지밀도를 갖으므로 높은 에너지를 필요로 하는 차세대 산업군인 전기자동차 등에는 적합하지 않은 것으로 평가되고 있다. 그래서 더 높은 에너지 밀도를 갖는 다른 재료들에 대한 연구들이 활발히 이루어지고 있다. 본 연구에서는 음극 재료로서 주석을 선택해서 연구를 하였다. 카본계열의 음극재료의 질량당 이론 에너지 밀도는 372 mAh/g임에 반해 주석같은 경우는 약 991 mAh/g 정도의 비교적 큰 이론용량을 갖고 있다. 하지만, 주석 등 금속, 혹은 금속 합금을 음극재료로 사용할 경우 많은 양의 리튬이 삽입/탈착되면서 약 300% 이상의 부피변화가 있게 된다. 그러한 과정에서 주석이 분쇄되어 떨어지거나 전자를 제공받는 집전체로부터 떨어지게 되고, 이 과정에서 심각한 에너지 밀도의 손실이 일어나게 된다. 이러한 문제점들을 극복하기 위해 다음과 같은 구조들을 고안하여 도금 공정을 사용하여 음극재료를 제작하여 실험을 진행하게 되었다. 도금법은 대면적을 싼 가격으로 할 수 있으며 원하는 두께 및 모폴로지까지 쉽게 조절할 수 있다. 부피팽창에 의한 스트레스를 최소화하기 위해 도금법을 사용하여 나노구조를 만들어 그에 따른 전기화학적 특성 변화를 측정하였다. 다공성 필름인 AAO 디스크의 한 면에 구리를 sputtering 공정을 사용하여 0.5 um 두께의 seed layer 구리 박막을 형성하고 형성된 구리 박막 위에 도금공정을 이용하여 두껍게 구리를 증착함으로 구리 음극 집전체를 형성한다. 그 후 AAO 구조 안에 주석을 도금하면 AAO의 구조를 따라 주석 나노와이어가 형성이 된다. 마지막으로 NaOH로 AAO를 제거해주면 직경 200 nm, 길이 2 um 정도의 주석 나노와이어를 구리 집전체위에 만들 수 있었다. 배터리의 용량을 측정한 결과 안정한 싸이클 특성과 약 400 mAh/g의 에너지 밀도를 갖는 것으로 나타났다.

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Consequence Analysis for Fire and Explosion Accidents in Propylene Recovery Process (프로필렌 회수공정에서 화재 및 폭발 사고의 피해영향 해석)

  • Han, Seong-Hwan;Lee, Hern-Chang;Park, Kyoshik;Kim, Tae-Ok
    • Journal of the Korean Institute of Gas
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    • v.18 no.1
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    • pp.52-60
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    • 2014
  • This study aims to suggest risk management plan including safety measures through hazard identification followed by consequence analysis in petrochemical plants. Consequence analysis was performed through practical release scenario by using PHAST RISK(ver. 6.7) software in the propylene recovery process(PRP). As results, consequences by fire or explosion accidents in the depropanizer zone, deethanizer zone and heat pump zone were relatively larger than other else zones among six process zones in the PRP. In the case of jet fire, it is recommendable not to install residence building within 200 m of the process zone. Additionally, process zones having large inventory or high pressure must be prevented from accidents and required to establish quick response against accidents.

Comparative Analysis of the Weight Functions for the Reconstruction of a Gamma-ray CT based on the EM Technique (EM기반의 감마 CT 영상복원을 위한 가중치 함수 비교분석)

  • Lee, Na-Young;Jung, Sung-Hee;Kim, Jong-Bum;Kim, Jin-Sup;Kim, Jae-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.5
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    • pp.449-458
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    • 2007
  • In this paper, we reconstructed the cross-sectional images of two phantoms simulating a petrochemical process from gamma radiation measurements. Three different weight functions for EM image reconstruction algorithm were built and compared with histograms representing the variance of the homogeneity of the phantom material, The radiation source, $^{137}Cs$, collimated by a lead with 5 mm diameter aperture and the measurement was made with a lead shielded 1inch NaI detector. As a result, the method taking into account the beam area in each pixel for a weight function showed the best resolution among the three methods.

Magnetic Properties of NiZn-ferrite Synthesized from The Refined Waste Iron Oxide Catalyst (정제된 산화철 폐촉매로부터 합성된 NiZn-페라이트의 자기적 특성)

  • Park, Sang-Il;Lee, Hyo-Sook;Choi, Hyun-Seok;Hwang, Yeon
    • Korean Journal of Crystallography
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    • v.14 no.1
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    • pp.1-6
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    • 2003
  • NiZn-ferrites were synthesized from the waste catalysts. which were by product of styrene monomer process and buried underground as an industrial wastes, and their magnetic properties were investigated. Nickel oxide and zinc oxide powders were mixed with finely ground waste catalysts, and spinel type ferrite was obtained by calcination at 900℃ and sintering at 1325℃ for 5 hours. The initial permeabilities were measured and reflection losses were calculated from S-parameters for the composition of Ni/sub x/Zn/sub 1-x/Fe₂O₄(x=0.36, 0.50, 0.66) and (Ni/sub 0.5/Zn/sub 0.5)/sub 1-y/Fe/sub 2+y/O₄(y=-0.02, 0, 0.02).

Magnetic Properties of NiZn-ferrite Synthesized from Waste Iron Oxide Catalyst (산화철 폐촉매로부터 합성된 NiZn- 페라이트의 자기적 특성)

  • Hwang, Yeon;Kwon, Soon-Kil;Lee, Hyo-Sook;Je, Hae-June;Park, Sang-Il
    • Journal of the Korean Ceramic Society
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    • v.38 no.12
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    • pp.1162-1166
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    • 2001
  • NiZn-ferrite was synthesized from waste catalysts, which were produced from styrene monomer process and buried underground as an industrial wastes, and its magnetic properties were investigated. Nickel oxide and zinc oxide powders were mixed with finely ground waste catalysts, and spinel type ferrite was obtained by calcination at 900$\^{C}$ and sintering at 1230$\^{C}$ for 5 hours. The intial permeability was measured and reflection loss was calculated from S-parameters for the composition of Ni$\_$x/Zn$\_$1-x/Fe$_2$O$_4$(x=0.36, 0.50, 0.66). NiZn-ferrite synthesized from waste iron oxide catalyst showed a feasibility for the use as electromagnetic wave absorber in X-band.

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Development of Gas Leak Detecting System Based on Quantum Technology (양자기술기반 가스 누출 감지 시스템 개발)

  • Kwon, Oh Sung;Park, Min Young;Ban, Changwoo
    • Journal of the Korean Institute of Gas
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    • v.25 no.5
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    • pp.57-62
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    • 2021
  • Gas is an energy source widely used in general households and industrial sites, and is also a process material widely used in petrochemical and semiconductor processes. However, while it is easy to use, it can cause large-scale human damage due to leakage, explosion, and human inhalation. Therefore, a gas facility safety management solution that can be safely used at home and industrial sites is essential. In particular, the need to develop advanced gas safety solutions is emerging as gas facilities are aging. In this paper, a technology was developed to measure the presence and concentration of gas leaks from a distance by irradiating photons, the minimum energy unit that can no longer be divided into gas facilities, and analyzing the number of reflected photons. This overcomes technical limitations such as short detection distance and inability to detect fine leaks, which are the limitations of conventional electric/chemical gas sensors or infrared-based gas leak detectors.

Research and Development Trends on Bio-oil Upgrading via Catalytic Vapor Cracking (촉매 접촉 분해법을 활용한 바이오오일 개질 연구 동향)

  • Park, Hyun Ju;Jeon, Jong-Ki;Park, Sung Hoon;Yim, Jin-Heong;Sohn, Jung Min;Park, Young-Kwon
    • Applied Chemistry for Engineering
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    • v.20 no.1
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    • pp.1-8
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    • 2009
  • Bio-oil has attracted considerable interest as one of the promising renewable energy resources because it can be used as a feedstock in conventional petroleum refineries for the production of high value chemicals or next-generation hydrocarbon fuels. Currently, catalytic vapor cracking is considered the most potential upgrading method for stabilization of bio-oil, which is a pre-process required prior to feeding bio-oil into refineries. This review introduces the recent research and development trends on bio-oil upgrading via catalytic vapor cracking, focusing on catalysts and upgrading methods used.

Welding Process Development for Pitting Resistance Improvement on Super Duplex STS welds (슈퍼 듀플렉스STS 용접부의 내공식성 향상을 위한 용접공정 개발)

  • Byun, Jae-Gyu;Jun, Jae-Ho;Kim, Seung-Won;Lee, Jae-Hyeong;Ahn, Soon-Tae;Park, Cheol-Gyu;Jang, Jong-Hun;Jung, Byong-Ho;Cho, Sang-Myung
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2012.06a
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    • pp.173-173
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    • 2012
  • Duplex STS는 응력부식 저항이 큰 페라이트상과 우수한 내식성을 제공하는 오스테나이트상이 미세하게 1:1로 결합하여 강도가 오스테나이트 STS 보다 최소 1.7배 이상 높을 뿐 아니라 공식(pitting)과 응력부식 저항성이 우수해 최근에 주목받고 있는 고내식 고강도 재료이다. STS의 내식성을 평가하는 여러 지수 중 Pitting에 대한 내식성을 평가하는 지수로서 PREN (Pitting Resistance Equivalent Number)이 있다. PREN =%Cr + 3.3%(Mo + 0.5%W) + 16%N PREN이 30 이상이면 해안지역에서 사용가능하나, PREN이 40 이상인 경우에는 원자력발전소, 탈황 설비, 해수설비 및 화학Plant 등 고내식 환경에서 주로 사용가능하다. PREN이 40 이상인 Super Duplex STS은 다량의 Mo와 N을 첨가하여 만든 제품으로, 최근 10여 년 동안 해수 냉각 설비, 해수 담수화 설비, 탈황 설비, 석유화학 설비 및 원전용 CASK 등의 다양한 분야에 그 사용량이 꾸준히 증가하고 있는 상황이다. 본 연구에서는 Super Duplex STS의 TIG용접에서 실드가스 중의 $N_2$의 첨가가 PREN에 미치는 영향을 검토하였다. 실드가스 중 $N_2$가 용접금속으로 침입하는 메커니즘을 규명하고, 용접조건 변화에 따른 용접금속 내 N의 함량을 측정하여 PREN을 계산하고, 용접금속의 기계적 특성과 미세조직을 검토하였다.

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Effect of V2O3 and CaO Concentrations on the Viscosity of 5-Component Petcoke Slag (V2O3와 CaO의 농도에 따른 5-성분계 석유코크스 슬래그의 점도 변화)

  • Yang, Yoonjung;Oh, Myongsook S.
    • Applied Chemistry for Engineering
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    • v.31 no.6
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    • pp.688-696
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    • 2020
  • Petroleum coke (petcoke) is widely used, next to coal, as a gasification feedstock. In gasification processes, the viscosity of the ash and the formation of crystalline phases must be understood to ensure the continuous removal of slag. This study investigates the effect of CaO and V2O3 on petcoke slag viscosity. The viscosity of the molten slag was measured in the temperature range of 1100~1600 ℃ while varying the concentration of each component. The crystalline phases formed in a cooled slag were examined. The most slag samples tested in this study exhibited crystalline slag behavior. The increased CaO concentration resulted in a lower viscosity and a lower Tcv. The viscosity behavior changed from the glassy to crystalline slag and also showed a higher Tcv as the concentration of V2O3 increases. Most slag samples showed different crystalline phases from top to bottom. Anorthites and Ca-V phases were observed in the top and middle section, while the bottom section mainly showed V2O3 and anorthite. The vanadium in the ash forms Ca-V and V-Fe phases and also remains in molten slag. A low melting Ca-V phase can contribute to lowering the viscosity.

Economic Evaluations of Direct Coal Liquefaction Processes (직접석탄액화 공정의 경제성 평가)

  • Park, Joo-Won;Kweon, Yeong-Jin;Kim, Hak-Joo;Jung, Heon;Han, Choon
    • Korean Chemical Engineering Research
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    • v.47 no.1
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    • pp.127-132
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    • 2009
  • This report examines the economic feasibility of a commercial 50,000 barrel per day direct coal liquefaction(DCL) facility to produce commercial-grade diesel and naphtha liquids from medium-sulfur bituminous coal. The scope of the study includes capital and operating cost estimates, sensitivity analysis and a comparative financial analysis. Based on plant capacity of 50,000BPD, employing Illinois #6 bituminous coal as feed coal the total capital cost appeared $3,994,858,000. Also, the internal rate of return of DCL appeared 6.60% on the base condition. In this case, coal price and sale price of products were the most influence factors. And DCL's payback period demanded a long time(12.3 years), because of high coal price at the present time. According to sensitivity analyses, the important factors on DCL processes were product sale price, feed coal price and the capital cost in order.