• Proceedings of the Computational Structural Engineering Institute Conference
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• 2010.04a
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• pp.620-623
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• 2010

구조요소의 설계에서 유한요소해석은 매우 효과적인 방법이며 정확한 해석 기술을 요구한다. 그러나 제조 공정이나 환경에 따라 달라지는 재료 물성이나 불확실성을 내포하는 피로 물성을 확정적인 값으로 이용하는 등 입력 변수의 부정확한 정보로 인해 유한요소해석 결과를 신뢰하지 못하는 경우가 자주 발생한다. 실제 시험을 통해 설계의 결과를 예측하는 것은 경제적인 측면과 시간소요 면에서 한계가 따르기에 신뢰할 수 있는 유한요소해석 방법이 요구된다. 본 연구에서는 고주기의 피로 해석을 위해 유한요소해석을 이용하여 스프링의 응력-수명(S-N) 파라미터를 역 추정하고 수명을 예측해 보았다. 이를 위해 실제 산업현장에서 쓰이는 자동차 서스펜션 코일 스프링을 예제로 사용하였다. 시험 모델에 대해 불확실성을 고려한 베이지안 접근법을 이용하여 입력변수의 파라미터를 역 추정하였으며, 마코프체인몬테카를로(Markov Chain Monte Carlo) 기법을 이용하여 얻어진 피로 물성 파라미터의 샘플 데이터를 이용해서 유한요소해석을 실시하고 신뢰수준 내에서 새로운 구조요소의 피로수명을 예측하였다.

• Transactions of the Korean Society of Mechanical Engineers
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• v.14 no.6
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• pp.1487-1494
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• 1990

In this paper the dynamic characteristics of self acting air lubricated slider bearing of hard disk/head system are investigated. The dynamic equations of magnetic head mechanism considering both parallel and pitch motion and the time dependent modified Reynolds equation are analyzed and the dynamic pressure distribution of air film is numerically calculated in frequency domain by small perturbation method and finite difference scheme with variable grid. The dynamic response of the slider spacing is obtained accordingly as the moving recording surface vibrates in parallel mode.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.05a
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• pp.187-190
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• 2009

Recently, automotive companies have invested in vehicle weight reduction and clean car development because of oil price rises and environmental problems. In particular, USA car makers have developed the vehicle spending 1 liter per 34km complying with PNGV(Partnership for a new generation of vehicle) and Europe car makers have developed the vehicle spending 3 liters per 100km. The USA government announced "The green car policy" in order to boost production of more fuel effective cars in 2009. According to the policy, it will be restricted to sell the car which spends more than 1 liter per 14.9km by 2020. To satisfy the current situations on automotive market, hydroforming technology has widely adapted vehicle structures such as engine cradle, chassis frame, A pillar, radiator support, etc. However, automotive companies have to consider formability and performance to improve and maximize the benefit from this technology in advance of detail design. The paper deals with one of the vehicle weight reduction methods using tube hydroforming technology and platform commonality in front suspension. FEA simulation is also introduced to evaluate hydro-formability and NVH performance at the beginning of design stage which is the best way to reduce the failure cost.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.10
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• pp.975-981
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• 2017

Savings in weight using lightweight materials such as aluminum alloy can lead to increase fuel economy. However, compared to steel, aluminum alloys have a lower strength for an equivalent life cycle. To reduce the weight of automobiles, research is being performed on the fabrication of lighter and stronger torque struts without having to sacrifice the safety of automotive components. In this study, a weight reduction design process for torque struts is proposed that is based on varying von-Mises stress contours using an aluminum alloy (A356) having a tensile strength of 245 MPa, instead of STKM11A steels. The optimized design can reduce the weight of the original steel torque strut by over 42% and it can contribute to the design of light-weight components and to the safe design of torque struts.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.6
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• pp.561-566
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• 2017

The weight reduction design process of tension links could be studied based on the variation of tension, bending and torsional stiffness after substituting STKM11A steels with aluminum alloys (A356) with tensile strength of 245 MPa. The existed I-beam type link component may have a weak point for loads applied from a special direction. Therefore, it was investigated to the optimal shape of the link component that could withstand loads from all directions and at the same time reduce weight. Various types of link shapes were designed and analyzed, and the optimized shape was found. The optimized design can reduce over 40% of the original steel link weight, and it could be suggested for light-weight design guides and safe design conditions for the development of tension links.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.13 no.12
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• pp.965-971
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• 2003

To reach high areal density, less track pitch is expected and more servo bandwidth is required. One approach to overcoming the problem is by using dual stage servo system. For this system. we have suggested new milliactuator based on the shear mode of piezoelectric elements to drive the head suspension assembly. In this paper, we introduce milliactuator and controller design method, PQ method. PQ method reduces the controller design problem for DISO (dual-input/single-output) systems to two standard controller design problems for SISO ( single-input/single-output) problems. The first part of PQ method directly addresses the issue of actuator output contribution, and the second part allows the use of traditional loop shaping to achieve the overall system performance. This paper shows how to employ the PQ method to meet aggressive close-loop performance specifications for a disk drive system with a VCM and piezoelectric milliactuator.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2003.11a
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• pp.898-901
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• 2003

In order to get the drive reliability and low Power-consumption characteristics, most of small form factor HDD has und the load/unload mechanism instead of CSS type. Compared with CSS mechanism, the load/unload system has little opportunity of head/media contact during the disk spin-up and down. However, the load/unload mechanism needs the precise integration technology with slider, suspension, ramp and load/unload velocity, and all of these component s should be designed simultaneously, not an individually. In this paper, we focus the design of the suspension stiffness using the specified ABS design. We use the CML software to calculate the load/unload dynamic and use the RSM(Response surface method) to get the optimal condition of the suspension stiffness.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.9
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• pp.861-868
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• 2017

In this study, a novel magnetic field generator, using a shielding effect for controlling the dynamic stiffness and damping of magnetorheological gels, is proposed. A magnetorheological gel is a smart material that can alter its stiffness and damping, and it can be used as a vibration absorber and in vehicle suspension. It is necessary to control the magnetic field to use magnetorheological gels in various applications. There are two types of magnet field generators, namely the electromagnet and permanent magnet, and the electromagnet is generally used in practical applications. However, owing to its limitations, the electromagnet is not suitable for long-term use. Therefore, in this paper, a novel magnetic field generator is proposed to address such problems for use in real applications.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.4
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• pp.333-336
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• 2017

A speaker diaphragm generates a divided vibration. The influence of the break-up mode is sufficient to cause a shape change in the diaphragm. In this paper, is widely used in ultra-thin multi-media devices, including smart phones is the advance guard of the IT sector, the micro-speakers and its target. Micro-speakers are different from general speakers. The plate has structural form and space constraints. In particular, they utilize a closed-type drive space. It is difficult to provide cooling for the auxiliary suspension structure because of the heat generated in the moving coil. The present study considered the relationship between the break-up mode and the heat transfer of the diaphragm. An experiment was conducted in two stages to compare the embodiment of the break-up mode and heat transfer in a certain frequency range. The changes in the heat were determined through measurements and thermal imaging of the break-up mode. The break-up mode tendency of the diaphragm could be rapidly predicted based on the imaging results using the thermal imaging camera. This will help in the optimal design of micro-speakers.

• Journal of the Korean Society for Precision Engineering
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• v.25 no.10
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• pp.48-57
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• 2008

MR Fluid, one of functional fluids, is developed for the application to automobile products. MR CDC damper using MR fluid has following principles. When ar electric current is applied to the solenoid, apparent viscosity of MR fluid passing through the annular gap which acts as magnetic circuits varies directly as the intensity of the current. These devices have a simple structure and excellent lime response characteristics, emerging as the alternatives of the conventional semi-active suspension systems. In this study, a design procedure of the magnetic circuit through the solenoid fore and the flux ring functioning as a magnetic path is investigated so as to optimize the design and performance of MR CDC dampers for the vehicles. In addition, an operating point on the B-H curve, the magnetization according to the variation in the annular gap, the pole piece width and the density of MR fluid are studied to design the optimal piston head within the restrained dimension range.