• Title/Summary/Keyword: 사이클 단축 시뮬레이션

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Cycle Reduction Simulation for Turning Process (선삭 가공 사이클 단축 시뮬레이션)

  • Kim, Sun-Ho;Cho, Hang-Deuk;Kim, Tae-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.1
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    • pp.1-8
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    • 2015
  • Productivity of machining using machine tools is affected by cutting conditions such as cutting speed, feedrate and depth. However, undesirable conditions that lengthen the machining cycle and shorten the tool life occur frequently because determination of cutting condition is known to depend on human experience. This paper presents a method of cycle reduction by removing undesirable conditions. For cycle reduction, maximum cutting load is determined using commercial FEM simulation code. The feedrate in the NC program is altered based on a predetermined cutting load value. To make a decision on the proposed effectiveness, a simulation is performed for the brake hub parts of an automobile. From the evaluation, it was found that the cycle reduction was under 15%.

FPGA Implementation of ARM9 Compatible Microprocessor (ARM9 호환 Microprocessor의 FPGA 구현)

  • Oh Min-Seok;Kim Jae-Woo;Nam Ki-Hoon;Kim Myeong-Hwan;Lee Kwang-youb
    • Proceedings of the IEEK Conference
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    • 2004.06b
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    • pp.427-430
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    • 2004
  • 본 논문에서는 로드 명령어 처리와 곱셈기의 구조를 개선한 ARM9 호환 마이크로프로세서를 설계하였으며, ARM9 마이크로프로세서와 비교하여 특정한 로드 명령어 수행 시 1 클록 사이클을 단축하였고, 곱셈명령어 수행 시 2 클록 사이클 단축하였다. 설계된 ARM9 프로세서는 VHDL로 기술하였으며, 명령어 시뮬레이션 결과 ARM9 마이크로프로세서 시뮬레이터와 실행 결과 값이 동일함을 확인하여 명령어 호환 검증을 하였으며, Xilinx FPGA를 이용하여 66MHz 동작환경에서 실시간 영상 처리 수행을 검증하였다.

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Signal Energy-based Cyclostationary Spectrum Sensing for Wireless Sensor Networks (무선센서네트워크를 위한 신호 에너지 기반 사이클로스테이셔너리 스펙트럼 검출)

  • Nguyen, Quoc Kien;Jeon, Taehyun
    • Journal of Satellite, Information and Communications
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    • v.11 no.3
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    • pp.119-122
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    • 2016
  • Feature detection is recognized as an accurate spectrum sensing approach when the information of the desired signal is partly known at the receiver. This type of detection was proposed to overcome large noise environment. Cyclostationary detection is an example of feature detection in spectrum sensing technique in cognitive radio. However, the cyclostationary process calculation requires a lot of processing time and information about the designed signals. On the other hand, energy detection spectrum sensing is widely known as a simple and compact spectrum sensing technique. However, energy detection is highly affected by large noise and lead to high detection error probability. In this paper, the combination of energy detection and cyclostationary is proposed in order to increase the accuracy and decrease the calculation and processing time. The two-layer threshold is utilized in order to reduce the complexity of computation and processing time in cyclostationary which can lead to the improved throughput of the system. The simulation result shows that the implementation of energy-based cyclostationary detector can help to improve the performance of the system while it can considerably reduce the required time for signal detection.

생산스케쥴링에서의 시뮬레이션 응용

  • 서대석;박흥선
    • Proceedings of the Korea Society for Simulation Conference
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    • 1992.10a
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    • pp.4-4
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    • 1992
  • 본 프로젝트는 수주 오더에 대한 납기 예측과 가공사 Delivery 체계의 전반적 향상을 목적으로 하며, 이에 따른 목표로는 로트 편성의 자동화, 월간, 주간 및 일간 단위의 생산 스케쥴 자동 작성, 원자재 소요량과 재공 및 재고 예측, 설비 부하 분석, 생산 사이클 타임 분석 및 단축이다. 상기의 목표 달성을 위한 가공사 Delivery Scheduling 시스템은 계획용 로트 편성 모델, 실행용 로트 편성 모델, 그리고 가공사 생산 스케쥴 작성을 위한 Simulation 모델로 구성된다. 계획용 로트 편성 모델은 현행의 로트 편성 기준에 따라 미가공 생산의뢰서 전체 물량을 대상으로 로트를 편성하여 이 로트를 염색기에 할당하는 모델이며, 실행용 로트 편성 모델에서는 일일 원사재고, 염색기 고장 등과 같은 실제 조업여건을 고려하여, 작업지시서 발행이 가능한 생산의뢰서 물량에 대하여만 로트 편성을 행한다. 가공사 생산 스케쥴 작성을 위한 Simulation 모델은 계획용 혹은 실행용 로트 편성 모델로부터 얻어지는 로트 편성 결과 또는 로트 번호가 부여된 최종 로트 편성 결과 (재공 로트 포함)를 입력으로 하여 이들 로트가 가공사 생산공정에서 처리되는 상세한 조업을 모의 생산하는 모델이다. 본 시스템은 영업부 및 기획부와 가공부의 사용 목적에 따라 크게 두가지로 사용될 수 있다. 영업부 및 기획부에서는 계획용 로트 편성 모델과 Simulation 모델을 사용하여 수주 오더에 대한 납기 예측 및 원사 수급 계획의 작성에 의사결정 지원을 받을 수 있으며, 가공부에서는 실행용 로트 편성 모델 및 Simulation 모델을 사용하여 상세 가공사 생산 스케쥴의 작성 및 긴급 오더의 처리 등에 관한 의사결정 지원을 받을 수 있다. 본 프로젝트를 통한 효과로는 정확한 생산 스케쥴의 자동 작성 및 스케쥴 작성시간 단축, 납기 예측 및 납기 준수율 향상, 실적관리 향상, 그리고 설비 가동율 분석, 현장관리 등을 위한 기타 유용한 정보제공 등이다.

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Alternative Evaluation Model for Tower Crane Operation Plan in Modular Construction - Focusing on Modular Unit Installation and Finishing works - (모듈러 건축 타워크레인 운용 계획의 대안 평가 모델 - 유닛 설치 및 마감공사를 중심으로 -)

  • Kim, Joo Ho;Park, Moonseo;Lee, Hyun-Soo;Hyun, Hosang
    • Korean Journal of Construction Engineering and Management
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    • v.19 no.2
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    • pp.50-60
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    • 2018
  • Recently, modular construction method has been widely applied to projects with repetitive processes including dormitory, the residential facility, and the hotel construction due to reduced labor input and shortened construction schedule. Generally, about 40% of total on-site construction cost excluding unit installation cost, is put on exterior finishing work, and thus management of finishing work is deemed important in maintaining the targeted schedule and cost. Since limited equipment is shared so that subsequent activities are not affected while carrying out on-site installation and finishing work, lifting plan becomes more important for modular projects with greater portion of finishing work load. In this regard, tower crane operation plan may take the form of a single cycle or multiple cycles in which equipment efficiency can be affected. However, difficulties exist in evaluating alternatives to tower crane operation plans supporting unit installation and finishing work. Therefore, this study aims to evaluate the alternative of tower crane operation method according to the cyclic period setting in modular building site to determine the effect on T/C uptime and process by parameterizing lifting time for unit and exterior finishing material, lift cycle for unit and exterior finishing material and time required for finishing work. Accordingly, this study develops a simulation model that can increase the tower crane efficiency by controlling the work speed. An academic contribution of this study is to suggest a resource leveling method applying the concept of lifting cycle, and further is expected to be managerially used as a basis for an alternative evaluation of equipment plan.

Development of a Virtual Simulation on Window 98/NT Environment (Window98 환경 내에서 가상 시뮬레이션 개발)

  • 김석하;김영호;이만형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.373-376
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    • 2001
  • In this paper to cope with the reduction of products life-cycle as the variety of products along with the various demands of consumers, a virtual simulator is developed to make the changeover of manufacturing line efficient to embody a virtual simulation similar to a real manufacturing line. The developed virtual simulator can design a layout of a factory and make the time scheduling. Every factory has one simulator so that one product can be manufactured in the factories to use them as virtual factories. We suggest a scheme that heightens the ability to the diversity of manufacturing models by making the information of manufacturing lines and products models to be shared. The developed system embodies a virtual manufacturing line on the simulation using various manipulators and work cells as manufacturing components. we develop a virtual simulator system on Window 98/NT environment of Microsoft, operating system using of the greater part of PC user. Window program have a merit making GUI environment that programmer can use without the expert knowledge about hardware. A suer with the simulator can utilize an interface that makes one to manage the separate task process for each manufacturing module, change operator components and work cells, and easily teach tasks of each task module.

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Turning Machining Optimization using Software Based on Cutting Force Model (절삭력 모델 기반의 소프트웨어를 이용한 선삭가공최적화)

  • Ahn, Kwang-Woo;Jeon, Eon-Chan;Kim, Tae-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.5
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    • pp.107-112
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    • 2015
  • Increased productivity and cost reduction have emerged as the main goals of the industry due to the development of the machinery industry, and mechanical materials with excellent properties with the development of the machine tool industry are widely used in machine parts or structures. In addition, the cutting process of production plays a pivotal role in the production technology. Studies on cutting have involved a lot of research on the material, the cutting tool, the processing conditions, and numerical analysis. Due to the development of the computer through numerical analysis, cutting conditions, the assessment of cutting performance, and cutting quality could be predicted. This research uses the creation of the material model and AdvantEdge Production module for the NC code analysis. To improve the productivity, this research employs the optimization method to reduce cutting time.

Lifting Work Process Optimization Method in High-rise Building Construction Through Improvement of CYCLONE Modeling Method (CYCLONE 모델링 기법 개선을 통한 초고층 공사의 자재 양중 작업 프로세스 최적화 연구)

  • Hawng, Doowon;Kwon, Okyung;Choi, Yoonki
    • Korean Journal of Construction Engineering and Management
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    • v.18 no.2
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    • pp.58-70
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    • 2017
  • The planning for material lifting operations is one of the key processes in high-rise building construction. Several previous studies have used rough calculations by referring to existing practices or establishing a target value for lifting cycle time or operating rate. Therefore, the purpose of this study is to propose a material lifting process optimization method for reducing the lifting cycle time and increasing the operating rate. In this study, we improve the cyclic operation network (CYCLONE) modeling method that considers the duration and zone information of each work task. This method can be used to hand over work tasks to another crew group in the work process. According to this methodology, this study optimizes the material lifting process, performs a sensitivity analysis, and evaluates the field applicability of the proposed material lifting process optimization method. Therefore, the optimized process was then applied to a high-rise building construction site. The lifting work process time and operating rate for the simulated as - is lifting process data, optimized process data, and field application result data were compared for each lifting height. From this comparison, the effectiveness of the optimization methodology was confirmed.

Springback Minimization using Bottoming in Al Can Deep Drawing Process (알루미늄 캔 딥드로잉에서 Bottoming을 이용한 스프링백 최소화)

  • Park, Sang-Min;Lee, Sa-Rang;Hong, Seokmoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.9
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    • pp.302-307
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    • 2016
  • The technology of multistage deep drawing has been widely applied in the metal forming industry, in order to reduce both the manufacturing cost and time. A battery can used for mobile phone production is a well-known example of multistage deep drawing. It is very difficult to manufacture a battery can, however, because of its large thickness to height aspect ratio. Furthermore, the production of the final parts may result in assembly failure due to springback after multistage deep drawing. In industry, empirical methods such as over bending, corner setting and ironing have been used to reduce springback. In this study, a bottoming approach using the finite element method is proposed as a practical and scientific method of reducing springback. Bottoming induces compression stress in the deformed blank at the final stroke of the punch and, thus, has the effect of reducing springback. Different cases of the bottoming process are studied using the finite element program, DYNAFORM, to determine the optimal die design. The results of the springback simulation after bottoming were found to be in good agreement with the experimental results. In conclusion, the proposed bottoming method is expected to be widely used as a practical method of reducing springback in industry.

Computation of the Shortest Distance of Container Yard Tractor for Multi-Cycle System (다중 사이클 시스템을 위한 실시간 위치 기반 컨테이너 야드 트랙터 최단거리 계산)

  • Kim, Han-Soo;Park, Man-Gon
    • Journal of Korea Multimedia Society
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    • v.13 no.1
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    • pp.17-29
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    • 2010
  • A container terminal productivity is maximized by a minimized time for processing containers. So, we have been elevated the container terminal productivity through an improvement of computing system, but there are a limitation because of problems for transportation management and method. A Y/T(Yard Tractor), which is a representative transportation, is able to do only one process, loading or unloading, at one time. So if the Y/T can do loading and unloading step by step at a same time, the processing time would be shortened. In this paper, we proposed an effective operating process of Y/T(Yard Tractor) Multi-Cycle System by applying RTLS(Real Time Location System) to Y/T(Yard Tractor) in order to improve the process of loading and unloading at the container terminal. For this, we described Multi-Cycle System. This system consists of a real time location of Y/T based on RTLS, an indicating of Y/T location in real time with GIS technology, and an algorithm(Dijkstra's algorithm) of the shortest distance. And we used the system in container terminal process and could improve the container terminal productivity. As the result of simulation for the proposed system in this paper, we could verify that 9% of driving distance was reduced compared with the existing rate and 19% of driving distance was reduced compared with the maximum rate. Consequently, we could find out the container performance is maximized.