• Title/Summary/Keyword: 사이클로이드 감속기

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Development of an Expert System for Precision Reducer Design of Robot (로봇용 정밀 감속기 설계 전문가 시스템 개발)

  • Park, Dae-Hyun;Nam, Won-Ki;Jang, In-Hun;Oh, Se-Hoon;Sim, Kwee-Bo
    • Journal of the Korean Institute of Intelligent Systems
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    • v.17 no.1
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    • pp.19-25
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    • 2007
  • Among the precision reduction gent drivers lot robot system, the cycloid reducer is well known for it's high performances. Designing this reducer, there are many factors which must be considered. First, a geometrical analysis of tooth shape must be drawn from the basic concept. Second, loads, stresses and modification factors on tooth should be calculated exactly. Finally, a computer software to optimize the design of cycloid tooth needs developing on the basis of the geometric and force equations. In this research, the expert system to design the cycloid reducer was developed using Visual C++ so, the most important factors can be obtained automatically as the user put the simple input data.

A study on the design of cycloidal pitch reducer for the 2MW-class wind turbine (2MW급 풍력발전기 사이클로이드 피치감속기 설계에 대한 연구)

  • Min, Young-Sil;Lee, Hyoung-Woo
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.9
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    • pp.895-902
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    • 2015
  • In this paper, finite element analysis of a cycloidal pitch reducer for a 2 MW-class wind turbine is reviewed. The system is composed of one cycloid set, one spur gear set, an input shaft, an output shaft, and a housing. The system was also evaluated for stability by analyzing spur gear strength according to ISO 6336. An analysis of the natural vibration characteristics of the 2 MW-class wind turbine cycloid pitch reducer was performed with attention to critical speed with input mass unbalance, output mass unbalance, spur gear transmission error, cycloid gear transmission error, and excitation frequency.

A Study on Epitrochoidal Tooth Profile in A Two Teeth Difference Cycloidal Reducer (2치수차 사이클로이드 감속기의 형상설계에 관한 연구)

  • Shin J.H.;Kwon S.M.;Kim B.J.;Kim J.C.;Kim M.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.389-390
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    • 2006
  • The cycloidal reducer is one of the velocity controlling equipments in machinery. It has advantages of the higher reduction ratio, the higher accuracy, the easier adjustment of the transmission ratio and the smaller workspace than any other kinds of the reducers. This paper proposes a simple and exact approach for the lobe profile design of the two teeth difference cycloidal plate gear, which is different from the standard cycloidal reducer, by means of the principle of the instant velocity center in the general contact mechanism and the homogeneous coordinate transformation.

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A Study on Contact Force Analysis of Fixed Outer-Ring Type Epicycloid Plate Gear for Cycloidal Speed Reducer with Friction Effect (외륜 고정형 에피 사이클로이드 감속기의 작용력 해석법에 관한 연구)

  • Chang S.W.;Hong J.P.;Shin J.H.;Kwon S.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1652-1655
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    • 2005
  • All teeth on the cycloidal plate gear exist in the contact motion with rollers and the forces are interacted between roller gears with cycloidal plate gears. So, the contact forces and friction forces must be required to improve the accuracy in design procedures of cycloidal speed reducers. This paper presents a force analysis considered the friction effect approach derived by static force equilibrium condition, geometrical adaptation, instant velocity center method and relative velocity method. Finally, the paper develops CAD-program for the construction of the design automation using the proposed method.

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Performance Review of a Cycloid Speed Reducer for Ship Transport Vehicles using FEM (유한요소해석을 이용한 선박수송차량용 사이클로이드 감속기의 성능 검토)

  • Kang, Hyung-Sun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.5
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    • pp.2061-2066
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    • 2011
  • A cycloid speed reducer is one of the rotational speed regulation devices of the machinery. A cycloid speed reducer has an advantage of transmitting high torque, but is known to be unsuitable for high speed rotation. However, it is almost impossible in an analytical method to find a use limit speed when installing such a speed reducer in a 200ton loading transporter. In this research the cycloid reducer was simulated to get its performance depending on friction energy loss in time domain by using by LS-DYNA. The maximum torque of the cycloid speed reducer is 3.5ton-m, so the comparison of analysis results between a case of 60rpm rotation and a case of 162rpm rotation with such a torque showed the following results. In the case of 60rpm rotation, the maximum stress appearing in the RV gear and the pin gear was 463MPa and 507MPa. Lost power due to friction was 50kW; In the case of 162rpm rotation, the maximum stress appearing in the RV gear and the pin gear was 550MPa and 538MPa. Lost power due to friction was 175kW, which was shown to be almost impossible to use.

A Study on the Performance Evaluation of Cycloid Reducer (사이클로이드 감속기의 성능평가에 관한 연구)

  • Park, Jin-Seok;Kim, Ki-Hun;Kim, Lae-Sung;Qin, Zhen;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.113-118
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    • 2017
  • In this paper, a study on the performance evaluation of a cycloid reducer for remote weapons systems is presented. Reduction gears applied to remote weapons vehicles need to be compact and capable of large torque transmissions as well as require structural optimization, high load capacity, and high precision position control. To meet these requirements, a cycloid reducer with low backlash, high precision, high overload capability, high rigidity, and high efficiency is required. Thus, a cycloid reducer with a reduction ratio of 127:1, backlash of 1 arcmin (1/60 deg) or less, and reduction gear efficiency of 70% or more, which are the design requirements for a remote weapons system, was designed utilizing a design and analysis program (HEXAGON) for gear engineering. To confirm the performance of the cycloid reducer, the hardness of the main components of the manufactured cycloid reducer, reduction ratio, and efficiency were measured.

A Study on Contact Force Analysis of Plate Gears for Cycloidal Speed Reducer with Friction Effect (마찰효과를 고려한 사이클로이드 감속기의 작용력 해석에 관한 연구)

  • 홍진표;신중호;권순만;장세원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1262-1265
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    • 2004
  • A cycloidal speed reducer is a type of the speed reducers of machinery. The cycloidal speed reducer consists of two cycloidal plate gears, housing roller gear, input shaft, output pin and shaft, and eccentric bearings. Especially the cycloidal plate gear has the peculiar parts of the teeth, because of gearing with the housing roller gear that has the several rollers on the circular line. And then all teeth on the cycloidal plate gear can be designed to contact with the rollers on the housing roller gear at the same time. Therefore the cycloidal plate gear has always contact motion with rollers and the force is interacted between roller gear with cycloidal plate gear. Because the contact force and friction force must be required to improve the accuracy in design procedures of cycloidal speed reducers, this paper presents a force analysis considered friction effect approach derived by static force equilibrium condition, geometrical adaptation, instant velocity center method and relative velocity method.

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