• Title/Summary/Keyword: 비파괴 결함평가

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Application of Shearography for Nondestructive Evaluation of Internal Defects in CFRP (CFRP에 내재된 결함의 비파괴 평가를 위한 Shearography기법 적용)

  • 최상우;이준현
    • Proceedings of the Korean Reliability Society Conference
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    • 2002.06a
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    • pp.245-251
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    • 2002
  • Electronic Speckle Pattern Interferometry(ESPI) is one of optical technique to measure displacement precisely, uses CCD camera to show result image in real time. General ESPI system measures in-plane or out-of-plane displacement. Shearography is one of electronic speckle pattern interferometric methods which allow full-field observation of surface displacement derivatives and it is robust in vibration. The shearography provides non-contacting technique of evaluating defects nondestructively In this study, the shearography was used to evaluate defects in Carbon Fiber Reinforced Plastic(CFRP). Various sizes of artificial defects were embedded in various depths of woven CFRP plate. Effects due to the variation of size and depth of defects were evaluated in this study.

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Acoustic Emission Applied to Real-time Monitoring of Submerged Arc Cladding Quality (서브머지드 아크 클래딩의 실시간 품질감시를 위한 음향방출 진단 기술)

  • ;;Shan-Ping Lu
    • Proceedings of the KWS Conference
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    • 2001.05a
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    • pp.318-321
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    • 2001
  • 클래딩은 주요 산업분야에 내마모성, 내부식성의 향상을 위해 사용되고 있다. 그러나 클래딩 공정에서는 모재와 클래딩 재료의 물리적, 화학적 특성의 차이와 여러 가지 공정 변수의 영향으로 제품의 사용에 치명적인 손상을 줄 수 있는 균열, 슬래그 개재물, 기공등의 불연속이 발생하기 쉽다. 본 연구에서는 클래딩 시에 발생되는 불연속을 실시간으로 검출하는데 아주 우수한 검출능력을 갖고 있는 비파괴 검사 방법인 음향방출시험을 적용하고 검출된 신호에 대한 주파수 분석과 2차원 위치표정을 실시하여 균열, 기공 등의 불연속을 검출하였고 이를 주사전자현미경을 통하여 확인하였다. 음향방출법에 의해 클래딩부에서 발생하는 결함에 대한 실시간 평가가 가능함을 입증하였으며, 특히 다층 클래딩이나 넓은 면적의 클래딩시에 불연속을 가장 신속하게 감지할 수 있으므로 이를 생산공정에 활용한다면 클래딩 또는 용접부 품질감시를 위한 효과적인 방법이 될 것이다.

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Causes of accidents and preventive measures due to defects in pump car booms (펌프카의 붐대 결함에 의한 사고원인과 방지대책)

  • Cho Choonhwan
    • Journal of the Korea Institute of Construction Safety
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    • v.6 no.1
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    • pp.7-11
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    • 2024
  • Pump car is an equipment that transports concrete products as needed to the place where they are poured. In order to pour a large amount of concrete in a short period of time, using a pump car is the most efficient in terms of economic efficiency and quality control. However, recently, many casualties have occurred due to boom damage during concrete pouring, so this study suggests that improvements are needed in the equipment manufacturing stage, inspection standards for old equipment, and equipment rental system. The reason is that, as a result of the finite element analysis of the pump car, the significant stress acting at the second stage of the boom and the maximum stress at the top of the boom were found to be 895.39 MPa, and M.S. Since it was evaluated the lowest at 0.04, the need for reinforcement was recognized. And it was confirmed that the 2nd stage boom was the most stressful and vulnerable part of the 1st to 5th stage booms. Therefore, it is necessary to increase the thickness and rigidity of members at the design and manufacturing stage, and to reinforce the steel plates of currently used equipment. In addition, it is urgent to establish a system that makes non-destructive testing mandatory for all general construction machinery and holds inspection agencies responsible for missing boom defects during non-destructive testing and regular inspections.

Early Detection of Micro-Defects(Degradation) by Using Nonlinear Acoustic Effect (비선형 음향 효과를 이용한 미세 결함(열화)의 조기 검출)

  • Jhang, K.Y.;Kim, K.C.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.5
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    • pp.365-372
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    • 1998
  • The method of measuring the nonlinear effect of ultrasonic waves is suggested as a new approach for the effective evaluation of material degradation. In sonic wave propagation, the existence of nonlinear effect can be demonstrated by the generation of higher order harmonic waves. So, at first, the mechanism of generating higher order harmonic components due to nonlinear effect was explained by using nonlinear elasticity. Next, we attempted to measure how much of the higher order harmonic component was generated in the degraded material. For this purpose, a measurement system mainly based on a high-powered nonlinear ultrasonic signal analysis system was constructed, and SS41 and SS45 specimen intentionally degraded by tensile load and fatigue load were tested. From the results, we confirmed that the measurement of nonlinear acoustic effect may be useful for the evaluation of material degradation.

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Evaluation of the Surface Crack by a Large Aperture Ultrasonic Probe (대구경 초음파 탐촉자를 이용한 표면균열 평가)

  • Cho, Yong-Sang;Kim, Jae-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.2
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    • pp.180-185
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    • 2004
  • Conventional ultrasonic examination to detect micro and small surface cracks is based on the pulse-echo technique using a normal immersion focused transducer with high frequency, or an angle-beam transducer generating surface waves. It is difficult to make an automatic ultrasonic system that can detect micro and small surface cracks and position in a large structure like steel and ceramic rolls, because of the huge data of inspection and the ambiguous position data of the transducer. In this study, a high-precision scanning acoustic microscope with a 10MHz large-aperture transducer has been used to assess the existence, position and depth of a surface crack from the real-time A, B, C scans obtained by exploiting the ultrasonic diffraction. The ultrasonic method with large aperture transducer has improved the accuracy of the crack depth assessment and also the scanning speed by ten times, compared with the conventional ultrasonic methods.

Implementation of Ultrasonic Immersion Technique for Babbitt Metal Debonding in Turbine Bearing (초음파 수침법을 이용한 터빈베어링 Babbitt금속 박리 검사 기술)

  • Jung, Gye-Jo;Park, Sang-Ki;Cho, Yong-Sang;Park, Byung-Cheol;Kil, Doo-Song
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.4
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    • pp.348-353
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    • 2004
  • This study is aimed for the implementation of ultrasonic method to assess the reliability of turbine bearings. A modified ultrasonic immersion technique was carried out in both laboratory experiment and field application. From the laboratory results, we confirmed that the condition of interface layer between the babbitt and base metal be monitored by the C-Scan. The C-scan image by the ultrasonic immersion test can be used successfully to observe the condition of interface layer. The testing with a focused transducer provides a promising approach for estimating the extent of the damaged region and observing the interface layer effectively. The difference of the ultrasonic reflection ratio between the bonding and debonding area at the interface layer is one of the key parameters for assessing the extent of the damaged area; additionally, the reflection amplitude exhibits a favorable correlation with the overall damage level. The technique developed in this study was applied to the inspection of the turbine bearings at several power plants in Korea whereby the applicability in the field can be ascertained.

Current Status and Investigation of International Co-operative Research Program-PINC(Program for the Inspection of Nickel Alloy Components) (국제공동연구 PINC(Program for the Inspection of Nickel Alloy Components) 현황 및 고찰)

  • Kim, Kyung-Cho;Kang, Sung-Sik;Song, Kyung-Ho;Chung, Koo-Kap;Chung, Hae-Dong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.2
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    • pp.153-161
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    • 2009
  • After several PWSCCs were found in Bugey(France), Ringhals(Sweden), Tihange(Belgium), Oconee, Arkansas, Crystal Fever, Davis-Basse, VC Summer(U.S.A.), Thuruga(Japan), USNRC and PNNL started the research on PWSCC, that is, PINC project. The aim of this project is to fabricate and obtain representative NDE mock-ups with flaws to simulate tight PWSCC cracks, to identify and quantitatively assess NDE methods for accurately detecting, sizing and characterizing tight cracks such as PWSCC, to document the range of locations and crack morphologies associated with PWSCC and observed responses and to incorporate findings from other ongoing PWSCC research programs, as appropriate. By participating in PINC project, Korean morphology technique about PWSCC and NDE technique have improved and become similar lever with other advanced country. Therefore, the evaluation technique of integrity for nickel alloy component has been improved by cooperation with university, research institute and industries.

Insulation Aging Characteristic Assessment on the Power cables with the Comparative Analysis Between Destructive and Nondestructive Diagnosis (파괴 및 비파괴진단 비교분석을 통한 케이블 열화특성평가)

  • Yi, Dong-Young
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.23 no.6
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    • pp.104-108
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    • 2009
  • The insulation aging characteristics and structural analysis test were performed to analyze the correlations among the insulation deterioration, diagnostic results and the breakdown strength for the underground power cables. From the results of the degree of crosslinking test, hot-oil test etc., it could be confirmed that there were no manufacturing defects in the power cables under test. From the results of the water tree test and chemical structural analysis, it could be confirmed that the aging status of cable under test were very poor, especially for B-Phase and the degree of aging was increased in the orders of A, C and B-phase. From the above results, it could be concluded that the insulation aging characteristic analysis results were well consistent with the diagnostic and breakdown test results, and also confirmed that the diagnostic system under consideration was successful to discriminate the bad cables which is likely to cause cable system failure.

A Study on Manufacturing Method of Standard Void Specimens for Non-destructive Testing in RFI Process and Effect of Void on Mechanical Properties (RFI 공정 부품 비파괴검사용 표준 기공률 시편 제조 방법 및 기공률에 따른 기계적 물성 영향에 대한 연구)

  • Han, Seong-Hyeon;Lee, Jung-Wan;Kim, Jung-Soo;Kim, Young-Min;Kim, Wee-Dae;Um, Moon-Kwang
    • Composites Research
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    • v.32 no.6
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    • pp.395-402
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    • 2019
  • The RFI process is an OoA process that fiber mats and resin films are laminated and cured in a vacuum bag. In case that resin film is insufficient to fill empty space in fibers, it makes void defect in composites and this void decrease mechanical properties of the composites. For this reason, non-destructive testing is usually used to evaluate void of manufactured composites. So, in this study, a manufacturing method of standard void specimens, which are able to be used as references in non-destructive testing, was proposed by controlling resin film thickness in the RFI process. Also, a fiber compaction test was proposed as a method to set the resin film thicknesses depending on target voids of manufacturing panels. The target void panels of 0%, 2%, and 4% were made by the proposed methods, and signal attenuation depending on void was measured by non-destructive testing and image analysis. In addition, voids of specimens for tensile, in-plane, short beam and compressive tests were estimated by signal attenuation, and mechanical properties were evaluated depending on the voids.

A Study on Electrical Characteristics for Coil Winding Number Changes of Eddy Current Bobbin Coil for Steam Generator Tubes in NPPs (원전 증기발생기 전열관 와전류검사용 보빈코일의 권선 수 변화에 대한 전기적 특성 연구)

  • Nam, Min-Woo;Kim, Cheol-Gi
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.1
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    • pp.64-70
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    • 2012
  • Two kinds of eddy current probes are mainly used to perform the steam generator tube integrity assesment in NPPs. The first one is the bobbin probe using for inspection of volumetric defect like a fretting wear. The second one is the rotating probe using for inspection of non-volumetric defect like a crack. The eddy current probe is one of the essential components which consist of the whole eddy current examination system, and provides a decisive data for the tube integrity in accordance with acceptance criteria described in specific procedures. The design of ECT probe is especially important to improve examination results because the quality of acquired ECT data is depended on the probe design characteristics, such as coil geometry, electrical properties, operation frequency. In this study, it is analyzed that the coil winding number of differential bobbin probe affects the electrical properties of the probe. Eddy current bobbin probes for the steam generator tubes in NPPs are designed and fabricated according to the results. Experiment shows that the change in coil winding number has much effects on the optimum inspection frequency determined by the tube geometry and material. Therefore, the coil winding number in bobbin probe is very important in the probe design. In this study, a basis of the coil winding number for the eddy current bobbin probe design for steam generator tubes in NPPs is established.