• Title/Summary/Keyword: 비틀림시험

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A Curvic-Coupling Development for the Turbopump Application (터보펌프용 커빅커플링의 개발)

  • Jeong, Eun-Hwan;Yoon, Suk-Hwan;Kim, Jin-Han
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.22-25
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    • 2009
  • Development of a curvic-coupling was presented in this paper. The research covers design, structural analysis, hot-temperature-torsion-test, curvic-coupling applied proto-type turbine disk manufacturing, and assembly test of a curvic-coupling rotor system for the turbopump application. Curvic-coupling was designed based on the Gleason-standard-tooth shape. The load capability of the designed curvic coupling was validated by the structural analysis and hot-temperature-torsion-test. A proto-type turbine disk which had adopted designed curvic-coupling was manufactured, assembled and tested to reveal that shaft-disk assembly run-outs in axial and radial directions were much smaller than the design requirements. The development will be finalized after spin test of shaft-disk assembly in near future.

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A Study on the Application of Carbon Fiber Reinforced Plastics to PTO Shafts for Aircrafts (탄소섬유 강화 복합재료의 항공기용 PTO 샤프트 적용에 관한 연구)

  • Jeong, Kwang Il;Kim, Wonki;Jeong, Jae-Moon;Oh, Jaehyung;Bang, Yun Hyuk;Kim, Seong Su
    • Composites Research
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    • v.34 no.6
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    • pp.380-386
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    • 2021
  • This paper aims to improve the critical speed of power-take-off (PTO) shafts by using carbon fiber reinforced plastics (CFRPs). The PTO shaft was designed with titanium-CFRPs hybrid structure in order to compensate the low shear strength of CFRPs. Based on the requirements for PTO shafts, the dimensions of PTO shafts were determined through a parametric study. To evaluate the performance of the PTO shaft, a vibration test, a static torsion test, and a torsion durability test were performed. In the vibration test, the critical speed of PTO shafts was 20570 rpm, which was 7.5% higher than that of titanium shafts. Additionally, it was confirmed that the maximum allowable torque of the PTO shaft was 2300 N·m. Finally, under repeated load in the range of 11.3 to 113 N·m, the fatigue failure in the PTO shaft did not occur up to 106 cycles.

Influence of Number of Twist on Tensile Behavior of High Performance Fiber Reinforced Cementitious Composites with Twisted Steel Fibers (비틀림 강섬유의 비틀림 횟수가 고성능 섬유보강 시멘트 복합재료의 인장거동에 미치는 영향)

  • Kim, Dong-Joo
    • Journal of the Korea Concrete Institute
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    • v.22 no.4
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    • pp.575-583
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    • 2010
  • This research investigated the influence of the number of twist on single fiber pullout behavior of Twisted steel (T-) fiber and tensile behavior of high performance cementitious composites reinforced with the (T-) fibers (HPFRCC). Micromechanical pullout model for T- fibers has been applied to analytically investigate the influence of various fiber parameters including the number of twist on single fiber pullout behavior; and, to optimize the number of twist to generate larger pullout energy during fiber pullout without fiber breakage. In addition, an experimental program including single fiber pullout and tensile tests has been performed to investigate the influence of twist ratio experimentally. Two types of T- fiber with different twisted ratios, T(L)- fiber (6ribs/30 mm) and T(H)- fiber (18ribs/30 mm), were tested. T(L)- fiber produced higher equivalent bond strength (larger pullout energy) although T(H)- fiber produced higher pullout stress during pullout since T(H)- fiber showed fiber breakage during pullout. Tensile test results confirmed that T(L)- fiber in high strength mortar generates better tensile performance of HPFRCC, e.g., load carrying capacity, strain capacity and multiple micro-cracking behavior.

Design of a Torque Application Device in Test Rig for a Wind Turbine Gearbox (풍력발전기용 증속기 시험 장비의 토크 인가 장치 설계)

  • Kim, Jeong-Gil;Park, Young-Jun;Lee, Geun-Ho;Nam, Yong-Yun;Oh, Joo-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.5
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    • pp.507-515
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    • 2015
  • This study was conducted to develop and verify a torque application device for use in a mechanical power-circulation test rig for 5.5 MW wind turbine gearboxes. The design and analysis of the torque application device was conducted. In addition, the torsional stiffness of the test rig was calculated using the rotational angle measurements for each of the components. The calculated stiffness of the test rig was $231.13kN{\cdot}m/rad$ for a clockwise torque application. The rated torque can be applied when the stiffness of the gearbox is greater than $1,064,400kN{\cdot}m/rad$ for a clockwise torque application. Because of the limited rotational angle of the test rig, the potential application of the rated torque is determined according to the torsional stiffness of the test gearbox.

Change of physical properties after diameter increase by electroplating of orthodontic rectangular stainless steel wire (전기도금을 이용한 스테인레스 스틸 각형 선재의 굵기 증가 후 물성 변화)

  • Lee, Jeong-Seok;Lee, Ki-Heon;Hwang, Hyeon-Shik
    • The korean journal of orthodontics
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    • v.33 no.2 s.97
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    • pp.131-140
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    • 2003
  • The purpose of this study was to evaluate clinical applications of electroplating method through investigation of the physical properties of orthodontic rectangular wires according to varying their cross section. For the study, it was accomplished to electroplate the 0.016-inched orthodontic rectangular stainless steel wire. The cross section of stainless steel orthodontic rectangular wire increased from $0.016{\times}0.016inch\;to\;0.017{times}0.017inch$ by electroplating. The wire was heat treated to improve an adhesion between the wire and electroplated metal. h three-point bending test and torsion test were conducted in order to compare physical properties among three wire groups; $0.016{\times}0.016wires(group 016),\; electroplated\;0.016{\times}0.016wires(group\;016P)\;and\;0.017{\times}0.017$ wires (group 017). Through the investigations of each wire group, following results were obtained 1. At three-point bending test, the group Ol6P showed higher tendency in the degree of stiffness, yield strength and ultimate tensile strength than the group 016. Stiffness and ultimate tensile strength showed statistically significant differences between two groups at three-point bending test (p<0.05). 2. Stiffness, yield strength, and ultimate tensile strength of the group 016P showed lower tendency than those of the group 017 Stiffness showed statistically significant differences between two groups at three-point bending test (p<0.05). 3. Torque/twist rate, yield torsional moment, and ultimate torsional moment of the group 016P showed higher tendency than those of the group 016. All measurements showed statistically significant differences between two groups alter torsion test (p<0.05). 4. Torque/twist rate, yield torsional moment, and ultimate torsional moment of the group 0166P showed lower tendency than those of the group 017. Yield torsional moment, and ultimate torsional moment showed statistically significant differences between two groups after torsion test (p<0.05).

Fatigue Life Estimation of Induction-Hardened Drive Shaft Under Twisting Loads (비틀림 하중을 받는 고주파열처리 드라이브 차축의 피로수명 평가)

  • Kim, Tae Young;Kim, Tae An;Han, Seung Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.6
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    • pp.567-573
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    • 2017
  • The drive shaft of passenger vehicle has an important role in transmitting the torque between the power train system and the wheels. Torsional fatigue failures occur generally in the connection parts of the spline edge of the drive shaft, when there is significant fatigue damage under repeated twisting loads. A heat treatment, an induction hardening process, has been adopted to increase the torsional strength as well as the fatigue life of the drive shaft. However, it is still unclear how the extension of the induction hardening process in a used material relates to its shear-strain fatigue life range. In this study, a shear-strain controlled torsional-fatigue test with a specially designed specimen was conducted by an electro-dynamic torsional fatigue test machine. A finite element analysis of the drive shaft was carried out using the results obtained by the fatigue experiment. The estimated fatigue life was verified through a twisting load test of the real drive shaft in a test rig.

Strength and rigidity test of a small sedan body (승용차 차체의 정적 강도 및 강성시험)

  • 박광남;박성현
    • Journal of the korean Society of Automotive Engineers
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    • v.3 no.1
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    • pp.32-37
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    • 1981
  • 모든 차형을 간단한 이상형으로 가정하여 그들을 수치적인 값으로 비교할 수 있다면 승용차 차 체의 설계상 매우 큰 도움이 될 것이다. 실제로 새로운 모델의 차가 개발되었을 때에는 다음과 같은 이유 때문에 그 prototype body에 대한 정적 시험이 실시되고 있다. 1) 조기에 설계의 문제점이나 차체의 주결함을 발견할 수 있어 시간과 경비를 절약할 수 있다. 2) 계속적인 정적 시험을 통하여 구조적으로 만족할 만한 road car를 만들 수 있다. 3) 과설계를 방지하여 차체의 경량화에 기여하고, 최적설계의 개발을 위한 길을 제시해 준다. 차체에 대한 정적 시험은 위와 같은 이유 때문에 발전되어 왔으며, 정적 시험의 효과를 ㅊ대로 하기 위하여 그것은 순수한 공학적 원리에 기초를 두어 실제의 사용조건과 충분히 일치되는 시 험으로서 고안되었다. 차체구조는 그 사명의 다양성뿐만 아니라 제작, 개수에 상당한 노력과 시 간이 필요하기 때문에 조기에 문제점을 발견하여 결함을 제지하지 않으면 안된다. 구조체로서의 많은 필요조건 중에서 특히 중요시되는 것은 강도, 강성 및 내구성이다. 그 때문에 차체의 강도, 강성시험은 이론적인 해석(탄성학, 구조역학, 강도학 등)에 앞서 여러가지 방법이 개발되어 왔 으며, 여기에서는 그 중 가장 대표적인 방법인 비틀림시험(torsion test)과 굽힘시험(bending test) 에 관하여 Pony 4-door Sedan 차체의 시험 결과를 토대로 하여 기술하고자 한다.

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Torsional response of stiffened circular composite spar (보강된 복합재 원형 스파의 비틀림 거동)

  • Kim, Sung Joon;Lee, Donggeon
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.27 no.1
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    • pp.51-56
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    • 2019
  • To reduce the structural weight, thin-walled circular composite tube has been used as a main spar of high altitude-long endurance unmanned air vehicle(HALE UAV). Predicting the torsional response of stiffened circular spar is complex due to the inhomogeneous nature of section properties, which are dependent on fiber architecture and constituent material properties. The stiffener were placed in the top and bottom sectors of a tube to increase the torsional capabilities such as the rigidity and buckling strength. Numerical simulations were performed to estimate the effect of the stiffener on the torsional capacities. A static experimental test was performed on a stiffened tube, and the test results were compared with a numerical model. The numerical models showed good correlation and demonstrated the ability to predict the torsional capacity. Results presented herein will exhibit the effectiveness of stiffener on torsional strength and stiffness.

Influence of the Geometry of Guide Groove on Stress Corrosion Index of Rock in Double Torsion Test (이중 비틀림 시험에서 유도 홈의 형상이 암석의 응력부식지수에 미치는 영향)

  • 정해식;미원우삼;전석원
    • Tunnel and Underground Space
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    • v.14 no.5
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    • pp.363-372
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    • 2004
  • Double torsion (DT) tests were carried out to investigate the influence of the geometry of guide groove on stress corrosion index of Kumamoto andesite. The fracture toughness was measured in the constant displacement rate, which was set to 2.07 MN/m$^{3}$2/ in average regardless of crack velocity. Stress corrosion indices, n were evaluated using specimens with rectangular, circular and triangular grooves and were 37, 36 and 38 in average, respectively. The n values were constant regardless of the groove geometry, however the DT specimen with triangular groove geometry showed the largest standard deviation in the relationship between crack velocity and stress intensity factor. The DT test was found to be effective in using a rectangular-grooved specimen and the width of the groove must be greater than the average grain size of minerals.

Bend-Twist Coupling Behavior of 10 MW Composite Wind Blade (10 MW급 복합재 풍력 블레이드의 굽힘-비틀림 커플링 거동 연구)

  • Kim, Soo-Hyun;Shin, Hyungki;Bang, Hyung-Joon
    • Composites Research
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    • v.29 no.6
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    • pp.369-374
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    • 2016
  • In this study, a structural optimal design of 10 MW composite blade was performed using bend-twist coupled(BTC) design concept. Bend-twist coupling of blade means the coupling behavior between the bending and torsional deflections due to the composite lamina with fiber angle biased from the blade longitudinal axis. This can potentially improve the overall performance of composite blade and reduce the dynamic loading. Parametric studies on layup angle, thickness and area of off-axis carbon UD were conducted to find the optimum coupling effect with weight reduction. Comparing the results of fatigue load analysis between conventional model and BTC applied model, the damage equivalent load(DEL) of blade root area were decreased about 3% in BTC model. To verify the BTC effect experimentally, a 1:29 scaled model was fabricated and the torsion at the tip under deflection behavior of blade stiffener model was measured by static load test.