• Title/Summary/Keyword: 비틀림강도

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A Study on Shaft Fatigue Strength due to Torsional Vibrations in Two Stroke Low Speed Diesel Engines (저속 2행정 디젤엔진의 과도 비틀림 진동에 의한 축계 피로 강도에 관한 연구)

  • Lee, D.C.;Kim, S.H.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.786-791
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    • 2006
  • Two stroke low speed diesel engines are mainly used for marine propulsion or power plant prime mover. These have many merits such as higher thermal efficiency, mobility and durability. However various annoying vibrations sometimes occur in ships or at the plant itself. Of these vibrations, torsional vibration is very important and it should be carefully investigated during the initial design stage for engine's safe operation. In this paper authors suggest a new estimation method of for shaft's can be calculated equivalently from accumulated fatigue cycles number due to torsional vibration. The 6S70MC-C($25,320ps{\times}91rpm$) engine for ship propulsion was selected as a case study, and the accumulated fatigue cycles numbers for shafting life time converted from the measured angular velocity and torsional vibration stress was calculated. This new method can be realized and confirmed in test model ship with two stroke low speed diesel engine.

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Laser Welding Properties of the S45C using Automobile Brake Parts (자동차 브레이크 부품용 S45C 소재의 레이저 용접특성 평가)

  • Sim, Kijoong;Cho, Wonyoung;Kim, Youngkwan;Choi, Kyujae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.1
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    • pp.103-109
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    • 2014
  • This paper represents the s-cam manufacturing process with the high-carbon steel like S45C using laser welding system. Laser welding of the high-carbon steel is generally difficult because of hardening of the weld zone. Also, existing s-cam manufacturing process, electric resistance welding system, have some problems like increase of production and development cost. To solve those problems, we are introduced the laser welding system with the pre-heating system for precision welding of s-cam with separated shaft and cam part. S-cam manufactured with optimum laser welding conditions is verified the performance like tensile strength, torsional strength and fatigue test. Strength and fatigue test results are described.

Moment Gradient Factor for Lateral Torsional Buckling Strength of Monosymmetric Stepped I-beam Subjected to Uniform Moment

  • Gelera, Kathleen Mae;Park, Jong-Sup
    • Journal of the Korean Society of Hazard Mitigation
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    • v.10 no.2
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    • pp.7-13
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    • 2010
  • Stepped I-beams having increased moment of inertia at one end (singly stepped beam) or both ends (doubly stepped beams) can often be seen in construction of bridges due to material economy and easy fabrication of the section. This paper presents the results of the parametric study of lateral torsional buckling of monosymmetric stepped I-beams with constant depth subjected to uniform moment. Design recommendations were made based on the finite element results of the models having different combinations of monosymmetric ratio, stepped length ratio, flange thickness ratio and flange width ratio. The proposed approximation is acceptable based on the parameters given having mostly conservative results. The proposed equation can be further used to extend the study to different loading conditions.

Study on Friction Welding of Torsion Bar Material(II) - Effect of PWHT on Friction Weld Quality- (토션바재의 마찰용접에 관한 연구(II) -용접 후열처리가 마찰용접 품질에 미치는 영향-)

  • Oh, Sae-Kyoo;Lee, Jong-Du
    • Journal of Ocean Engineering and Technology
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    • v.4 no.2
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    • pp.94-99
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    • 1990
  • This paper deals with investigating experimentally the effects of PWHT on the weld quality such as strength, toughness, hardness and micro-structure of the welded joints in friction welding of torsion bar material SUP9A bar to bar. The results obtained are summarized as follows; 1) It was certified that the condition of the post-weld heat treatment(PWHT) for the friction welded joints was very satisfactory because both strength and toughness of the joints were improved as almost same as those of the base metal or better by the PWHT. 2) The peak of hardness distribution of the friction welded joints can be eliminated by PWHT, resulting in being almost equalized at the weld interface, the HAZ(heat affected zone) and the base metal. 3) The micro-structure of the base meta., HAZ and weld interface(WI) of friction welded joints welded at the optimum welding condition consists of the same sorbite structure obtained by PWHT and fined sorbite at WI, resulting in increasing toughness as well as strength, and no micro structural defect has been found at the friction welded zone.

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Study on Friction Welding of Torsion Bar Material(II) - Effect of PWHT on Friction Weld Quality- (토션바재의 마찰용접에 관한 연구(II) -용접 후열처리가 마찰용접 품질에 미치는 영향-)

  • Oh, Sae-Kyoo;Lee, Jong-Du
    • Journal of Ocean Engineering and Technology
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    • v.4 no.2
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    • pp.244-244
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    • 1990
  • This paper deals with investigating experimentally the effects of PWHT on the weld quality such as strength, toughness, hardness and micro-structure of the welded joints in friction welding of torsion bar material SUP9A bar to bar. The results obtained are summarized as follows; 1) It was certified that the condition of the post-weld heat treatment(PWHT) for the friction welded joints was very satisfactory because both strength and toughness of the joints were improved as almost same as those of the base metal or better by the PWHT. 2) The peak of hardness distribution of the friction welded joints can be eliminated by PWHT, resulting in being almost equalized at the weld interface, the HAZ(heat affected zone) and the base metal. 3) The micro-structure of the base meta., HAZ and weld interface(WI) of friction welded joints welded at the optimum welding condition consists of the same sorbite structure obtained by PWHT and fined sorbite at WI, resulting in increasing toughness as well as strength, and no micro structural defect has been found at the friction welded zone.

Experimental Investigation on Torsional Analysis and Fracture of Tripod Shaft for High-speed Train (고속열차용 트리포드 축의 비틀림 해석 및 파단에 대한 실험적 연구)

  • Lee, Joo Hong;Kim, Do Sik;Nam, Tae Yeon;Lee, Tae Young;Cho, Hae Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.11
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    • pp.979-986
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    • 2016
  • The tripod shafts of constant-velocity joint are used in both the trains KTX and KTX-sanchon. It is an important component that connects the motor reduction unit and the axle reduction unit in a power bogie. The tripod shaft not only transmits drive and brake torque in the rotational direction, but also slides in the axial direction. If the drive system is loaded with an excessive torque, the fuse part of the shaft will be fractured firstly to protect the other important components. In this study, a rig was developed for conducting torsion tests on the tripod shaft, which is a type of mechanical fuse. The tripod shafts were subjected to torsional fracture test and torsional fatigue test on the rig. The weak zone of the tripod shaft was identified, and its fatigue life was predicted using finite element analysis (FEA). After analyzing the FEA results, design solutions were proposed to improve the strength and fatigue life of the tripod shaft. Furthermore, the deterioration trend and time for failure of the tripod shaft were verified using the hysteresis loops which had been changed with the advancement of the torsional fatigue test.

Development of Design Technology for Passenger Car Driveshaft Under the Real Load Conditions (실제하중 하에서의 축류설계기술 개발)

  • 이상록;이학주;김경식
    • Journal of the KSME
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    • v.36 no.9
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    • pp.855-866
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    • 1996
  • 승요차 앞자축에 장착되어 회전하면서 동력을 전달하는 드라이브축은 운행중에 주로 비틀림하중을 받는다. 따라서 동 부품의 피로해석 및 설계를 위해서는 실제 운행중에 받는 서비스토크의 크기, 주파수 등에 관한 데이터가 필요하다. 차량에 탑재된 엔진의 토크와 회전수 등의 규격으로부터 드라이브축에 부가되는 최대 토크 값을 예측할 수 있으나, 자동차 운행주에는 승차인원, 도로조건, 운전자의 운전습관 등 여러가지 외적인 영향으로 인하여 서비스토크가 불규칙하게 변할 것으로 예상되므로 서비스토크를 정확히 예측하기는 어려운 실정이다. 또한, 최근의 자동차 구조부품에 대한 설계개념이 무한수명 설계에서 경량화 설계로 변화되고 있으며, 따라서 자동차 드라이브축도 실제 운용하중을 바탕으로 한 정확한 수명예측 및 강도설계가 요구되고 있다. 본 연구에서는 4륜구동형 승용차용 드라이브축에 대해 실제 운용하중에서의 피로수명을 예측하기 위해 1)텔리메트리를 이용하여 토크를 측정하고, 2) 일정진촉하중하에서의 드라이브축의 비틀림 피로시험을 수행하고, 3) 일정진폭하중하에서의 드라이브축의 비틀림 피로시험을 수행하고, 4) 축류 소재의 피로특성 데이터를 구성하여 5) 자체 개발한 프로그램으로 피로수명을 예측하고자 한다.

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Nominal Torsional Moment Strength of RC Beam with Torsional Moment Strength of Concrete (콘크리트의 비틀림강도를 포함한 RC보의 공칭비틀림강도)

  • 박창규
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.44 no.3
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    • pp.73-84
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    • 2002
  • Nominal shear strength of concrete beam is the combined strength of concrete shear strength and steel shear strength in current design code. But Torsional moment strength of concrete is neglected in calculation of the nominal torsional moment strength of reinforced concrete beam in current revised code. Tensile stress of concrete strut between cracks is still in effect due to tension stiffening effect. But the tensile stresses of concrete after cracking are neglected in bending and torsion in design. The torsional behavior is similar to the shear behavior in mechanics. Therefore the torsional moment strength of concrete should be concluded to the nominal torsional moment strength of reinforced concrete beam. To verify the validity of the proposed model, the nominal torsional moment strengths according to CEB, two ACI codes(89, 99) and proposed model are compared to experimental torsional strengths of 55 test specimens found in literature. The nominal torsional moment strengths by the proposed model show the best results.

General Response for Lateral-Torsional Buckling of Short I-Beams Under Repeated Loadings (반복하중을 받는 짧은 I형 보의 횡-비틀림 좌굴의 일반적 응답에 관한 고찰)

  • 이상갑
    • Computational Structural Engineering
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    • v.5 no.1
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    • pp.119-132
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    • 1992
  • The objective of this study is to perform extensive parametric studies of the lateral-torsional buckling of short 1-beams under repeated loadings, and to gain a further insight into the lateral-torsional beam buckling problem. A one-dimensional geometrically (fully) nonlinear beam model is used, which includes superposed infinitesimal transverse warping deformation in addition to finite torsional warping deformation. A multiaxial cyclic plasticity model is also implemented to better represent cyclic metal plasticity in conjunction with a consistent return mapping algorithm. The general response for the lateral-torsional buckling of short I-beams under repeated loadings is examined through several parametric studies around the standard case : the material yield strength, the yield plateau, the strain hardening, the kinematic hardening, the residual stresses, the load eccentricity with respect to the shear center, the height of the load with respect to the cross-section of the beam, the location of the load along the length of the beam, the dimensions of the cross-section of the beam and the fixity of the supported end remote from the load.

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Fatigue Life Estimation of Induction-Hardened Drive Shaft Under Twisting Loads (비틀림 하중을 받는 고주파열처리 드라이브 차축의 피로수명 평가)

  • Kim, Tae Young;Kim, Tae An;Han, Seung Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.6
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    • pp.567-573
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    • 2017
  • The drive shaft of passenger vehicle has an important role in transmitting the torque between the power train system and the wheels. Torsional fatigue failures occur generally in the connection parts of the spline edge of the drive shaft, when there is significant fatigue damage under repeated twisting loads. A heat treatment, an induction hardening process, has been adopted to increase the torsional strength as well as the fatigue life of the drive shaft. However, it is still unclear how the extension of the induction hardening process in a used material relates to its shear-strain fatigue life range. In this study, a shear-strain controlled torsional-fatigue test with a specially designed specimen was conducted by an electro-dynamic torsional fatigue test machine. A finite element analysis of the drive shaft was carried out using the results obtained by the fatigue experiment. The estimated fatigue life was verified through a twisting load test of the real drive shaft in a test rig.