• Title/Summary/Keyword: 비원형가공

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Simulation of tracking errors for non-circular cutting using voice coil motor (VCM을 이용한 비원형 형상 가공의 궤적 오차 시뮬레이션)

  • Hwang J.D.;Kwak Y.K.;Kim S.H.;Ahan J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.57-58
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    • 2006
  • A Simulation model is developed to minimize the path tracking errors when the non-circular cutting is done by a VCM(voice coil motor) driven tool. The relationship between PWM(Pulse Width Modulation) duty ratio and velocity of voice coil motor is theoretically derived from combining the circuit equation for the coils and the motion equation for the magnetic rod of the voice coil motor. The path tracking errors are showed differently according to the rotational speed, the number of segments and the control period in digital control. Given a required accuracy in the non-circular cutting, the optimal values for those parameters are determined based on the developed simulation model.

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Manufacturing of High-Strength and High-Ductility Pearlitic Steel Wires Using Noncircular Drawing Sequence (비원형 신선을 이용한 고강도-고연성 펄라이트 강선의 제조)

  • Baek, Hyun Moo;Hwang, Sun Kwang;Joo, Ho Seon;Im, Yong-Taek;Son, Il-Heon;Bae, Chul Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.7
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    • pp.743-749
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    • 2014
  • In this study, a noncircular drawing (NCD) sequence for manufacturing high-strength and high-ductility pearlitic steel wires was investigated. Multipass NCD was conducted up to the 12th pass at room temperature with two processing routes (defined as the NCDA and NCDB), and compared with the wire drawing (WD). During the torsion test, delamination fracture in the drawn wire was observed in the 10th pass of the WD whereas it was not observed until the 12th pass of the NCDB. From X-ray diffraction, the circular texture component that increases the likelihood of delamination fracture of the drawn wire was rarely observed in the NCDB. Thus, the improved ability of the multipass NCDB to manufacture high-strength pearlitic steel wires with high torsional ductility compared to the WD (by reducing the likelihood of delamination fracture) was demonstrated.

An Experimental Study of Discharge Coefficient with Non-Circular Effervescent Type Twin-fluid Nozzle (비원형 Effervescent Type 이유체노즐의 Discharge Coefficient에 관한 실험적 연구)

  • Lee, Sang Ji;Park, Hyung Sun;Hong, Jung Goo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.682-685
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    • 2017
  • An experimental study was carried out to investigate the injection characteristics of non-circular effervescent type twin-fluid nozzles. For this purpose, two types of non-circular nozzles (E1, E2) and one kind of circular nozzle (C) were used. At this time, the Aerorator mounted on the nozzle used three different diameters to match the aspect ratio with the nozzle exit area. Therefore, experiments were performed according to three aspect ratios for each nozzle, and a total experiments were conducted. Experiments were carried out by controlling the amount of air flowing after fixing the flow rate of the liquid, and the nozzle internal pressure and SMD were measured, and the jet image was taken from the nozzle. The discharge coefficients of the three kinds of nozzles were compared with the conventional equation and the Jedelsky's equation, and the Jedelsky's equation was found to be about 4 times larger. The droplet size (SMD) injected from the nozzle was found to be smaller in the non-circular shape than in the circular shape, which is expected to be caused by the difference of the discharge coefficient values.

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A Learning Control Alorithm for Noncircular Cutting with Lathe (선삭에서 비원형 단면 가공을 가공을 위한 제어연구)

  • 오창진;이상준;김옥현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.339-344
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    • 1993
  • A study for a lathe to machine workpieces with noncircular corss-sections is presented. The noncircular cutting is accomplished by controlling the radial tool position synchronized with the revolution angle of spindle. A learning control algorithm is suggested for the toll positioning, of which the control performances are analyzed and simulated on a numerical computer that the effectiveness of the control is convinced. The learning control is tested on a NC-lathe which shows successful results.

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An Experimental Anlysis in Non-Circular Tube Extrusion Using the Effective Extrusion Ratio (비원형 중공 압출의 유효 압출비를 이용한 실험적 해석)

  • 한철호;김상화
    • Transactions of Materials Processing
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    • v.8 no.5
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    • pp.520-526
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    • 1999
  • In this study a practical formula based on the experime수 랙 the estimation of load in the non-circular tube extrusion with the mandrel is proposed by using the effective extrusion ratio. Through some experiments for the several shaped sections, the coefficients of the empirical equation are determined by ticine as a model material at room temperature. The proposed empirical formula for the estimation of extrusion load will be applicable to the non-steady state as well as steady state for the extrusion of various shaped tubes from hollow billets.

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Blank Design for the General Shaped Deep Drawing Products by F.E.M (유한요소법을 이용한 임의의 단면 딥드로잉 제품의 소재형상설계)

  • Kim, Sang-Do;Park, Min-Ho;Seo, Dae-Gyo
    • Transactions of Materials Processing
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    • v.4 no.4
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    • pp.302-321
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    • 1995
  • A method of determining an optimum blank shape for the non-circular deep drawing process is investigated. The rigid-plastic finite element method is introduced and the computer program code is developed. The ideal shape of a drawn cup with uniform wall height is assumed and metal flow is traced back-ward step by step to predict an initial blank shape of the ideal cup. For examples of the non-circular deep drawing products, three cases of drawn cup with quadrilateral punch shape are considered and optimum blank shapes for each case are proposed and compared with experimental results.

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Vibration Analysis of a Lathe Performing Non-Circular Cutting (비원형 단면의 선삭 가공시 발생하는 진동해석)

  • 신응수;박정호
    • Journal of KSNVE
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    • v.10 no.2
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    • pp.291-298
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    • 2000
  • This paper intends to provide an analytic vibrational model of non-circular cutting by a lathe and to investigate its stability criteria. A single degree-of-freedon model based on the orthogonal cutting theory has the characteristics of parametric excitation due to the nonlinear cutting force that changes periodically its direction as well as its magnitude. The Floquet theory has been applied to investigate the stability of the linearized system and the stability diagrams have been obtained with respect to the ovality, the cut velocity and the cut depth. Also nonlinear analysis has been performed to verify the linear analysis and compare the results with those from circular cutting. Results show that a critical cut depth is decreased as the ovality is increased while a critical cut velocity is increased as the ovality is increased. Also, a good agreement in critical conditions has been observed between the linear and nonlinear analyses for the ovality less than 2%. Accordingly, the linear analysis can be said to be applicable for most practical oval cuttings whose ovality are much less than 2%.

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A Learning Control Algorithm for Noncircular Cutting with Lathe (선삭에서 비원형 단면 가공을 위한 제어 연구)

  • Lee, Jae Gue;Oh, Chang Jin;Kim, Ock Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.6
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    • pp.96-104
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    • 1995
  • A study for a lathe to machine workpiece with noncircular cross-section is presented. The noncircular cutting is accomplished by controlling radial tool position synchronized with revolution angle of the spindle according to the desired cross-sectional shape. A learning control algorithm is suggested for the tool positioning. The learning law of the algorithm is based on pole-zero cancellation, which guarantees the control stability. The control performances are analyzed and simulated on a numerical computer that the effectiveness of the control algorithm is convinced. The algorithm is tested on a conventional NC-lathe which shows some successful results.

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A Study on High Speed Positioning Device and Cutting Data Producing System for Noncircular Cutting with CNC Lathe (비원형 선삭을 위한 고속 위치결정 장치와 가공 데이터 작성 시스템에 관한 연구)

  • 김경석;김성식;김형택;송충현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.193-199
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    • 2000
  • Control system for cutting piston used in vehicle that is one of the 3D shape cutting using CNC lathe is presented. In order to cut the hybrid piston shape using CNC lathe, defined piston shape and change into machine code. The control software was developed for the high speed piston shape cutting. In this paper, the performance of this software was evaluated practically. As a result, the evaluated cutting precision was quantitatively compared with theoretical precision. Also the productivity and the quality by using CNC lathe with control software were evaluated those by using profiling.

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