• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2017.05a
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• pp.114.1-114.1
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• 2017

불용성 전극이 고속 전기도금 공정에 사용되기 위해서는 전기화학 반응이 우수하고, 높은 내구성을 가져야 한다. 불용성 전극의 내구성은 기지층 표면전처리, 금속산화물 조성, 코팅층 두께, 소결 온도 등 다양한 전극제조 공정인자들에 의해 영향을 받는다. 본 연구에서는 불용성 전극의 내구성을 향상시키기 위해 전극 전처리 및 백금족 산화물 조성비의 공정변수로 전극을 제조하였고, 가속수명평가법을 사용하여 전극의 내구성을 평가하였다. 고속 전기도금 공정환경에서는 이리듐(Ir)계 및 탄탈륨(Ta)계 산화물 조성을 가지는 불용성전극의 내구수명이 우수한 경향을 나타내었으며, 귀금속 산화물 코팅층 두께가 얇을수록 불용성전극의 내구수명은 크게 저하되었다. 또한, Ir-Ta 조성 불용성전극의 경우 내구성 향상 기지체 표면전처리를 통해 전극의 내구수명이 10배 이상 향상되었음을 확인하였다.

• Proceedings of the Korean Environmental Sciences Society Conference
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• 2008.11a
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• pp.510-514
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• 2008

본 연구에서는 전극의 특성에 따른 돈사유래 축산폐수의 ECO 공법에 의한 처리특성을 평가하기 위해 ECO 시스템 모듈내 Fe-Fe 및 Al-Al 계열의 용해성 전극과 Al-SUS, Ir-SUS 등 불용성 전극을 대상으로 5$\sim$20mA/cm$^2$의 전류밀도하에서 축산폐수내 유기물 및 영양염류의 제거특성을 평가하여 다음과 같은 결론을 얻을 수 있었다. 1. 전기응집산화에 의한 축산폐수의 처리시 수중 유기물질 및 영양염류의 제거효율은 전류밀도의 증가에 비례하여 증가한다. 2. 불용성 전극조합 및 불용성-용해성 전극조합은 전류밀도가 높을수록 수중 유기물 및 오염물질 제거효율이 안정되고, 용해성 전극은 15mA/cm$^2$ 이하의 저 전류밀도의 조건하에서 전류밀도의 증가에 따라 안정된 제거효율 향상을 기대할 수 있다. 3. 불용성전극 조합인 Ir-SUS 전극조합을 사용하여 축산폐수를 처리할 경우 COD$_{Mn}$ 제거효율을 약 10% 향상시킬 수 있으며, TN 20mA/cm$^2$에서 Al-Al 전극조합과 TP 15mA/cm$^2$ 이하에서 Fe-Fe 전극조합은 제거효율이 저하되는 경향이 나타난다.

• Proceedings of the Materials Research Society of Korea Conference
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• 2011.10a
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• pp.29.2-29.2
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• 2011

수용액 상에서 유기물이나 무기물의 전해산화에는 높은 산소과전압과 그 화학종에 대한 화학적, 물리적 안정성이 요구되며, 이러한 요구 조건을 만족하는 소재로써 백금족의 원소가 통상 사용되고 있으나, 가격이 매우 비싸다는 단점을 가지고 있다. 특히 고전류밀도 폐수처리 불용성 전극은 수용액을 전기분해할 때 높은 전류밀도를 낼 수 있으며, 폐수에 혼합되어 있는 각종 화학적 성분에 대한 화학적, 물리적 내구성이 있는 전극으로서, 현재 기존의 수처리용 전극은 금속 Ti을 기판으로 하여 그 위에 불용성 촉매로써 전도성 금속염을 도포, 열처리를 반복하여 산화물의 형태로 수 ${\mu}m$의 두께로 코팅하는 이른바, DSA (Dimensionally Stable Anodes) 전극을 사용하고 있는데, 이는 제조 단가의 상승과 금속 Ti 기판 상에 코팅된 전도성 금속산화물의 미약한 접착력으로 인한 탈리로 전극 전체의 성능 저하 및 수명 단축을 초래하는 문제점이 있다. 본 연구에서는 상기의 문제점을 개선하고자 대표적 불용성 촉매 물질인 백금을 RF magnetron 스퍼터링방식으로 100~300 nm 두께로 성막하여 Ti 기판에 대한 불용성 촉매 물질의 부착력과 내구성 및 모의 해수에 대한 해수전해 특성 등을 평가하였다.

• Journal of Korean Society of Environmental Engineers
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• v.38 no.1
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• pp.1-7
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• 2016

In order to treat electrolysis nickel plating pickling wastewater to meet the effluent limit less than 3.0 mg/L, the electrolysis process by using soluble and insoluble electrode were studied. Electrolysis using soluble electrodes has a characteristic of easy elution from the electrode which the insoluble electrodes close not release metal from the electrode. For these reasons, there exist different characteristics in nickel removal efficiency, purity of nickel sludge. With this connection, the feasibility test were concluded to develop optimal conditions for the treatment of pickling wastewater electrolysis by using soluble electrodes, insoluble electrodes. Optimal condition of current density, pH were derived from the pickling wastewater using insoluble electrodes. It was concluded the highest removal efficiency of nickel at the operation condition of at pH 9, current density of $15mA/cm^2$. At these conditions, 95.3% purity of nickel sludge was achieved, iron content was 2.9%. Optimal condition when using soluble electrodes was derived current density of $10mA/cm^2$, pH 9. Purity of nickel sludge was 77.3%, iron content was 21.0%. 50.7% and 24.2% of operating cost can be saved by the use of soluble electrodes and the use of insoluble electrodes, respectively.

• Clean Technology
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• v.9 no.3
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• pp.133-144
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• 2003

In this study, Insoluble catalyst electrode for oxide systems were manufactured, by using of them, carried out experiments on electrolytic treatment of dyeing wastewater containing persistent organic compounds, and then made a comparative study of the efficiency of treatment for environmental pollutants and whether each of them is valuable of not as an electrode for soluble electrode(Fe, Al) and insoluble electrode(SUS, R.C.E; Replaced Catalyst Electrode) which were used in the electrolytic system. Besides, it was investigated the conditions for electrolytic treatment to find the maximum efficiency of electrolytic treatment. As the result of this study, by using of insoluble catalyst electrode for oxide can solved the stability of electrode that is one of the greatest problems in order to put to practical use of electrolysis process in the treatment of the sewage and wastewater and the result runs as follows; 1. The durability of insoluble catalyst electrode(R.C.E) can be verified the most favorable when the molar ratio of $RuO_2-SnO_2-IrO_2-TiO_2$(4 compounds system) is 70/20/5/5. 2. The efficiency of treatment was obtained a more than 90% goodness for CODMn and also a good results for T-N removal in the experimental conditions of the distance of electrode 5 mm, time of electrolysis 60 minutes, permissible voltage 10V, processing capacity $0.5{\ell}$.

• Applied Chemistry for Engineering
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• v.32 no.4
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• pp.409-416
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• 2021

Dimensionally stable electrodes are one of the important components in electrochemical water treatment processes. In the manufacturing of the dimensionally stable electrodes, the type of metal catalyst coated on the surface of the metal substrate, the coating and sintering methods substantially influence their performance and durability. In this study, using Ir-Ru-Ta ternary metal coating, various electrodes were prepared depending on the coating method under the same pre-treatment and sintering conditions, and its performance and durability were studied. As a coating method, brush and spray coating were used. As a result, the reduction in the amount of catalyst ink was achieved because more amount of metal could be coated for the electrode using spraying with the same amount of catalyst ink. In addition, the spray_2.0_3.0 electrode prepared by a specific spray coating method shows the phenomenon of cracking and the uniform coating of the ternary metal on the surface of the coating layer, and results in a high electrochemically active specific surface area, and the decomposition performance of 4-chlorophenol was superior to the other electrodes. However, it was found that there was no significant difference in durability depending on the coating method.

• Proceedings of the Korean Vacuum Society Conference
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• 2016.02a
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• pp.168-168
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• 2016

BDD(Boron Doped Diamond) 전극은 전위창이 넓고, 다른 불용성 전극에 비해 산소발생과전압이 높아 물을 전기화학적인 방법으로 처리하는 영역에 있어 매우 효과적일 뿐만 아니라, 전통적인 불용성 전극에 비해 전극 표면에서 수산화 라디칼(-OH)과 오존(O3)의 발생량이 월등히 높아 수처리용 전극으로서의 유용성이 매우 높다. 따라서 BDD 전극을 수처리용 전극에 사용하는 경우 수산화 라디칼(-OH)과 오존(O3), 과산화수소(H2O2) 등과 같은 산화제의 생성은 물론이고, 염소(Cl2)가 포함되어 있는 전해액에서는 차아염소산(HOCl)이나 차아염소산이온(OCl-)과 같은 강력한 산화제가 발생되어 전기화학적 폐수처리, 전기화학적 정수처리, 선박평형수 처리 등의 분야에 널리 활용될 수 있다. 본 연구에서는 상온 및 상압에서 운전이 가능하고 난분해성 오염물질 제거 효과가 뛰어난 전기화학적 고도산화공정(Electrochemical Advanced Oxidation Process, EAOP)에 적합한 대면적의 BDD 전극을 개발하고 자 하였다. 이러한 BDD 전극의 성막 방법으로는 필라멘트 가열 CVD, 마이크로파 플라즈마 CVD, DC 플라즈마 CVD 등이 널리 알려져 있는데 최근에는 설비의 투자비가 비교적 저렴하고, 대면적의 기판처리가 용의한 필라멘트 가열 화학기상증착법(Hot Filament Chemical Vapor Deposition, HFCVD)이 상업적으로 각광을 받고 있다. 따라서 본 연구에서는 HFCVD 방법을 이용하여 반응 가스의 투입비율, BDD 박막의 두께, 기판의 재질 등에 따른 여러 가지 성막 조건들을 검토하여 $100{\times}100mm$ 이상의 대면적 BDD 전극을 개발하였다. Fig. 1은 본 연구를 통하여 얻어진 BDD 전극의 표면 및 단면 SEM이다.

• Korean Chemical Engineering Research
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• v.45 no.2
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• pp.190-196
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• 2007

This study examined the nitrate removal efficiency which uses an electrowinning, and also analyzed the nitrate removal efficiency under a variety of operating conditions such as nitrate concentrations, pH, current densities, electrodes, reducing agents in order to determine optimal conditions. In addition, the multi-step electro-chemical process test has been also analyzed. During the electrowinning, the identical Zn-Zn and Pt-Ti electrodes in the insoluble oxidation electrode(Pt) has shown the highest nitrate removal efficiency in the 100 mg $NO_3^{-}$ -N/L concentration. In the concentration of 150 mg $NO_3^{-}$ -N/L, the efficiency of the Zn-Zn electrode were 70~85%, and that of Pt-Ti electrode were 40~50% without any change of pH. In the high concentration of 500 and 1,000 mg $NO_3^{-}$ -N/L, the higher the concentration, the more decrease of its nitrate removal efficiency decreased. However, the energy consumed for nitrogen removal increased when the nitrate concentration was high. As a result of the multi-step electro-chemical process test, We chose the Test 4. Because the first, most of the zinc consumed from 1 step was recovered from over the 2 step. The second, amount of consumption anode decreased with insoluble anode Pt from over the 2 step. And the third, Zn cathode increased the possibility of reusing Zn deposited. In view of the results so far achieved, the multi-step electro-chemical process would be applied to treat nitrogen involved in metal finishing wastewater.

• Journal of Korean Society of Environmental Engineers
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• v.38 no.6
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• pp.291-298
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• 2016

Electrochemical water treatment process as a useful treatment method for the removal of non-degradable matter has been consistently studied for several decades. Key process of electrochemical water treatment are oxidation reaction from an anode and reduction from a cathode. In this study, the effect of pre-treatment methods in the insoluble electrode manufacturing process for the water treatment has been evaluated for the life time of electrode The results of this study showed that pre-treatment methods of a base metal such as surface roughness, clean method and interlayer formation influenced to life time of electrode when the same condition (catalyst electrode layer coating method and material system) was applied for pre-treatment methods. This study was conducted by using $IrO_2/Ti$ electrode In the test of sand-blasting process, an electrode manufactured by using sanding media of different sizes resulted in the most effective electrode life time when the size of alumina was used for $212{\sim}180{\mu}m$ praticle size (#80). The most effective method was considered using arc plasma in the additional roughness control and cleaning process, sputtering method to form Ta type interlayer formation process.

• Journal of the Korean Electrochemical Society
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• v.23 no.1
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• pp.1-10
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• 2020

DSA (Dimensionally Stable Anode) electrodes are physically, thermally and electrochemically stable and are mainly Ti electrodes coated by Ru, Ir and Ta. DSA electrodes have been used in many industrial fields such as chlor-alkali, electrochemical water treatment, water electrolysis, etc. This review paper summarizes the study on the applications using DSA electrodes published in the recent 5 years. It suggests that the researches are intensively required on effective screening of electrodes materials, optimal designing of electrode structures and economical manufacturing of large area electrodes. It is expected that these studies will contribute to the further research and development on advanced DSA electrodes. In addition, the enhancement of DSA electrodes significantly leads to expand the type of the application using electrochemical processes in industry.