• Proceedings of the Korean Institute of Surface Engineering Conference
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• 1998.11a
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• pp.19-20
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• 1998

오버레이용접에 의한 표면개질기술(Weld Surfacing or Hardfacing Technology)은 내식성, 내 마모성, 또는 내열성을 갖는 합금의 용접재료를 모재 표면에 균일하게 용착(오버레이:Ovedayer)시킴으로써 목적하는 재료의 표면성질을 향상시키는 표면처리의 한 방법이으로써 1922년 Stoody가 Steel Tube에 Cr합금 분말을 충진한 용접봉을 제조하여 석유시추용 회전드릴의 선단 표면을 오버 레이 용접시켜 내마모성을 획기적으로 개선시킴으로써 이루어 졌다. 초기 오버레이 용접기술은 발전설비I 제철설비I 시벤트설비, 그리고 제지설비 등 주로 설비 부품들의 표면부 내마모성을 개선시키는 방향으로 주로 연구 개발이 이루어졌으나, 기술개발의 진전으로 탈황설비 둥의 표면부 내식성 향상, 연속주조롤 표면부의 내산화성, 내열피로성, 내마모 성 향상 둥을 위해 점차 산업전반에 널리 이용되고 있으며, 설비의 고도화 및 장수명화가 요구되 면서 본 기술의 중요성 또한 점차 부각되고 있다. 그림 1은 연강의 모재 위에 셀프쉴드플럭스코어드와이어(Self-Shield Flux Cored Wire:SS-FCW, 이하 55-FCW라 기술함)를 사용하여 오버레이 용접올 하는 장면을 도식적으로 나 타낸 것이다. 모재와 전극재인 용접봉(S5-FCW) 사이에서 아크가 발생되고, 아크열에 의해서 용접 봉 및 모재 일부가 용융되면서 모재 표면에 새로운 오버레이 표면층이 형성된다. 통상 오버레이 층의 1층 두께는 2-6mm 내외이며, 단층 혹은 다충 오버레이를 자유롭게 실시한다. 오버레이층의 물성은 아크열에 의한 모재로의 용입정도에 따라 1층부에서는 모재의 영향을 크게 받지만 오버레 이충 수가 증가된 3층부에서 부터는 전적으로 용접봉의 성분에 좌우된다. 사진 1은 연강(55-41)의 모재위에 크롬탄화물이 다량 함유된 고크롬 탄화물형 내마모재가 오버 레이된 내마모 복합강판 (wear plate)의 단면 미세조직 사진으로써 모재부와 오버레이충을 함께 보여주고 있다. 모재와 오버레이 충간의 경계면은 모재 일부가 용융된 후 웅고하면서 형성됨으로 인해서 도금이나 용사층과는 달리 매우 견고하게 결합되어 있다. 따라서 계면부의 탈락이라는 문 제점은 거의 없어 심한 응력을 받는 기계구조물 및 부품에도 본 기술은 널리 적용되고 있다. 그리고 사진 1에서 알 수 있는 바와 같이 모재와는 전혀 상이한 재료를 자유로이 선택하여 표면 유효층 일부만 오버레이시키며I 주조 및 단조가 불가능한 재료까지도 표면부에 오버레이 시킴으로 서 부품 및 설비의 제조에 있어 재료비의 절감과 제품의 수명이 획기적으로 개선될 수 있다. 그리고 최근에는 도금 빛 용사 둥과 같은 표면처리를 할 경우임의 소재 표면에 도금 및 용 사에 용이한 재료를 오버레이용접시킨 후 표면처리를 함으로써 보다 고품질의 표면층을 얻기위한 시도가 이루어지고 있다. 따라서 국내, 외의 오버레이 용접기술의 적용현황 및 대표적인 적용사례, 오버레이 용접기술 및 용접재료의 개발현황 둥을 중심으로 살펴봄으로서 아직 국내에서는 널리 알려지지 않은 본 기 술의 활용을 넓이고자 한다.

• Journal of Animal Environmental Science
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• v.18 no.sup
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• pp.41-46
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• 2012

This study was performed to test the effect of horseradish powder in fattening pig diet on odorous compound concentration from manure. Twenty fattening boars [Landrace ${\times}$ Yorkshire) ${\times}$ Duroc] weighing an average body weight of $68.4{\pm}4.95}$ kg were randomly assigned to one of 4 treatments (horseradish level in diets: 0, 0.01, 0.02, 0.03%) based on their body weight. This experiment was a randomized complete block (RCB) design using 5 pigs per treatment with 1 pig per metabolizable cage. Pigs were fed experimental diet (amount proportional to 3% of their body weight) twice a day (09:00 and 16:00) for 7 d after having 14 d adaptation period. Experimental diets were mixed with water by 1:2.5 v/v. Concentration of volatile fatty acids (VFAs) was highest (p<0.05) when pigs fed diet with 0.02% horseradish powder. Level of phenol compounds including phenol and p-cresol were decreased (p<0.05) in 0.01~0.02% horseradish treatment group compared with control group. Concentration of indoles including indole and skatole was lowest (p<0.05) in 0.03% horseradish treatment group compare to others. Therefore, results from our current study suggest that the optimal levels of horseradish powder in diet for reducing phenol and indole compounds in pig manure were 0.02 and 0.03%, respectively.

• Journal of Animal Environmental Science
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• v.13 no.3
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• pp.171-178
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• 2007

This study was carried out to investigate the effect of microbial complex diets on improvement of air quality in finishing pig building. Ammonia and hydrogen sulfide concentrations were significantly(p<0.05) decreased by dietary supplementation of 0.1% level of microbial complex compared with those of control according to the time in the finishing pig building. Characteristics of piggery liquid slurry that total nitrogen and $NH_3-N$ of treatment were reduced relatively compared with those of control, and were decreased depending on the time. In conclusion, the result obtained from this study suggest that the dietary supplementation of microbial complex for finishing pigs may improve environment in the finishing pig building.

• Korean journal of food and cookery science
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• v.24 no.5
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• pp.691-698
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• 2008

In this study, we assessed the quality characteristics of soybean curds (tofu) prepared with Mesangi (Capsosiphon fulvescens) powder (0, 2, 4, 6%, w/w) were investigated. The yields of the curds containing Mesangi were higher than those of the control, and the yield increased with increasing quantities of Mesangi powder. The most abundant mineral in Mesangi tofu was calcium, followed by magnesium. The Mesangi tofu had a slightly lower pH than the control. The addition of Mesangi powder to curd evidenced a significantly lower L value (lightness) and a value (redness) than was detected in the control (p<0.05). The hardness level was highest in the tofu to which 2% Mesangi powder was added. However, this level decreased with increasing concentrations of Mesangi powder. Although the 4% Mesangi tofu evidenced higher adhesiveness than was detected in the control, we noted no significant differences among the Mesangi-treated curds. The soybean curds added to which 2% Mesangi powder was added had evidenced the highest level of cohesiveness, but the tofu containing 4 and 6% Mesangi powder was significantly reduced as compared with the control and 2% Mesangi tofu. Springiness, gumminess, and brittleness were higher in the 2% Mesangi tofu than in the others (p<0.05). The soybean curds prepared with Mesangi powder evidenced a lower total plate count than the controls during over 12 days of storage.

• Current Research on Agriculture and Life Sciences
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• v.31 no.3
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• pp.193-199
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• 2013

This study dyed rayon fabric using loess as a natural colorant. To obtain the optimal dyeing conditions, various dyeing conditions were examined (temperature, pH, time, and concentration). The color fastness was evaluated using standard washing and rubbing fastness tests. The results were as follows: The loess powder particle size ranged from 0.4 to $1.7{\mu}m$ with a distribution range of 1.1 to $1.4{\mu}m$, representing a fine and uniform manufactured loess powder. The loess component analysis showed a large amount of silicon dioxide and aluminum oxide. TheFT-IR spectra showed that the ammonium group in the rayon fabric produced N-H banding at $1,540cm^{-1}$. The highest K/S value for the rayon fabric was obtained when the pH was 8.0, and this value increased rapidly with a longer dyeing time and when increasing the loess concentration to 30% (w/v). Pre-treatment with a soybean solution produced the highest K/S value for the rayon fabric with a loess concentration of 30% (w/v). The SEM analysis showed a higher amount of loess adhered to the rayon fabric surface when increasing the loess concentration. However, pre-treatment with a cationic agent and soybean solution resulted in a much higher attachment of loess to the fabric surface. Thus, the experimental results showed that using a cationized fabric and pre-treatment with a soybean solution are more effective when dyeing rayon fabric with loess than when using only loess.

• Journal of Radiation Industry
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• v.7 no.1
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• pp.29-35
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• 2013

Microbiological populations and the sterility of commercial powdered products treated with gamma irradiation at 0~10 kGy were investigated before using them as ingredients for a non-cooked Saengsik product. We evaluated a total of 14 powdered products: 8 powdered cereals, 3 powdered tubers, and 3 powdered leafy vegetables. The total numbers of bacterial populations in non-irradiated powdered cereals, tubers, and leafy vegetables were 2.7~6.9, 5.6~6.0, and $5.3{\sim}6.8\;log\; CFU{\cdot}g^{-1}$, respectively. Moreover, coliform bacteria were not indicated in adlay, millet, germinated brown rice, soybean, and mulberry leaves powder within detection limit ($2.0\;log\; CFU{\cdot}g^{-1}$). The number of Bacillus cereus exceeded $3.0\;log\; CFU{\cdot}g^{-1}$ (the maximum limit for Saengsik products) in all samples, excluding perilla seeds, buckwheat, barley, oat, potato, and Jerusalem artichoke powder. However, a dose of 6 kGy of gamma irradiation reduced the microbiological populations in all samples, and all the powdered products met the microbial requirements for Saengsik products. Futhermore, it was confirmed that all microorganisms in the 9 powdered products, except fermented brown rice, sweet potatoes, and 3 leafy vegetables, were sterilized by 10 kGy of gamma irradiation.

• Journal of the Korean Electrochemical Society
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• v.22 no.4
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• pp.148-154
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• 2019

Vanadium oxide based materials have been studied as novel negative electrode materials in lithium-ion batteries (LIBs) because of their high specific capacity. In this study, potassium metavanadate ($KVO_3$) was synthesized and its electrochemical properties are evaluated as a negative electrode materials. The aqueous solution of $NH_4VO_3$ is mixed with a stoichiometric amount of KOH. The solution is boiled to remove $NH_3$ gas and dried to obtain a precipitate. The obtained $KVO_3$ powders are heat-treated at 300 and $500^{\circ}C$ for 8 h in air. As the heat treatment temperature increases, the initial reversible capacity decreases, but the cycle performance and Coulombic efficiency are improved slightly. On the contrary, the electrochemical performances of the $KVO_3$ electrodes are greatly improved when a polyacrylic acid (PAA) as binder was used instead of polyvinylidene fluoride (PVDF) and a fluoroethylene carbonate (FEC) was used as electrolyte additive. The initial reversible capacity of the $KVO_3$ is 1169 mAh/g and the Coulombic efficiency is improved to 76.3% with moderate cycle performance. The $KVO_3$ has the potential as a novel high-capacity negative electrode materials.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.31 no.5
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• pp.203-211
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• 2021

Octacalcium phosphate(OCP, Ca₈H₂(PO₄)₆·5H₂O) is one of biodegradable calcium phosphate materials with osteoconductivity and biocompatibility. It has the advantage of rapid bone formation and resorption due to the property of stimulating stromal cells to differentiate into osteoblasts. However, if OCP is inserted in body, it is immediately decomposed without maintaining of its shape as scaffolds due to their weak cohesive force between powder. On the other hand, hydroxyapatite (HA, Ca₁₀(PO₄)₆(OH)₂), which has a crystal structure similar to that of OCP, remains in the body without decomposition until the bone defect is restored. In this study, the degradation behavior of OCP/HA disc with different amount of HA in SBF (simulated body fluid) solution was characterized in terms of the weight loss, pH variation and microstructure change with immersion duration in SBF solution. As a result, the OCP/HA disc was not quickly decomposed and maintained its own shape for 2 weeks regardless of HA content. In particular, the surface of 40HA specimen was uniformly dissolved and then CDHA (calcium deficient hydroxyapatite) phase were formed onto the surface of disc after 7 days in SBF solution. It would be suggested that the 40HA specimen would be suitable candidate material as the scaffolds for the restoration of bone defect.

• Applied Chemistry for Engineering
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• v.29 no.6
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• pp.696-702
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• 2018

Recently, the current thermal battery technology needs new materials for electrodes in the power and energy density to meet various space and defense requirements. In this paper, to replace the pellet type Li(Si) anode having limitations of the formability and capacity, electrochemical properties of the lithium anode with high density for thermal batteries were investigated. The lithium anode (Li 17, 15, 13 wt%) was fabricated by mixing the molten lithium and iron powder used as a binder to hold the molten lithium at $500^{\circ}C$. The single cell with 13 wt% lithium showed a stable performance. The 2.06 V (OCV) of the lithium anode was significantly improved compared to 1.93 V (OCV) of the Li(Si) anode. Specific capacities during the first phase of the lithium anode and Li(Si) were 1,632 and $1,181As{\cdot}g^{-1}$, respectively. As a result of the thermal battery performance test at both room and high temperatures, the voltage and operating time of lithium anode thermal batteries were superior to those of using Li(Si) anode thermal batteries. The power and energy densities of Li anode thermal batteries were also remarkably improved.

• Journal of Applied Biological Chemistry
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• v.62 no.3
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• pp.219-228
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• 2019

This study summarized processing factor (PF) by the stage of rice and barley processing based on JMPR reports from 2006 to 2016. We compared PF of 17 pesticides in rice products during the processing of rice grain, husked rice, polished rice, hulls, bran and cooked rice. Among the 17 pesticides, 12 pesticides except for 5 pesticides such as acephate, methamidophos, glufosinate, quinclorac and sulfoxaflor mostly decreased in pesticides when rice grain processed into brown rice. Pesticides tended to be partially reduced when processed from husked rice to polished rice. However, hulls and bran produced during the milling process were concentrated. Acephate and others, 5 pesticides are systemic pesticides, and pesticides are penetrated into foods, and a large amount of pesticides was not removed during the milling process. The remaining pesticide residues in polished rice were mostly removed after processing into cooked rice, and trace amounts of pesticide residues remained. In the comparison of 23 pesticides PF during the processing of barley products (pearl barley, flour, short, malt, beer, hulls and bran). Most of the pesticide except for 4 pesticide (ethephon, pyraclostrobin, penthiopyrad, sulfoxaflor), which are systemic pesticides, decreased during the process of pearl barley production out of the barley grain. The pesticide in the malt, which was made by steeping pearl barley was concentrated but when processed into beer, pesticide was remained only in trace amounts.