• Title/Summary/Keyword: 부식영향인자

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Changes in Corrosion Density of Tendon Under Accelerated Corrosive Condition Considering Chloride-hydroxide Concentration (염소-수산화이온 비율을 고려한 촉진 부식환경에서 텐던의 부식전류 변화)

  • Ja-Ho Bang;Hyeon-Woo Lee;Seung-Jun Kwon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.28 no.4
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    • pp.21-27
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    • 2024
  • In this study, the corrosion density of tendon was evaluated with changing chloride and hydroxide ions. To simulate an accelerated corrosive environment, wet sand was used instead of concrete, and the tests were conducted considering three levels of chloride concentration (0.0, 0.125, and 0.250mol/l ) and three [Cl-]/[OH-] ratios (0.3, 0.6, and 0.9). The corrosion density was measured to 5.13 µA/cm2 at 0.0mol/l and increased with the chloride concentration. Additionally, no significant differences were observed over 0.125mol/l of chloride concentration. When [OH-] increased with a given chloride concentration (0.125mol/l), the corrosion density decreased linearly, showing effective control of corrosion density even at high chloride concentrations. Notably, the measured corrosion amounts were lower than those under of 0.0mol/l condition. Furthermore corrosion density and influencing parameters were normalized with the maximum and minimum results, and the relation between them was analyzed.

Effects of Expanding Methods on Residual Stress of Expansion Transition Area in Steam Generator Tube of Nuclear Power Plants (원전 증기발생기 전열관 확관법이 확관부위 잔류응력에 미치는 영향)

  • Kim, Young Kyu;Song, Myung Ho
    • Journal of Energy Engineering
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    • v.21 no.4
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    • pp.362-372
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    • 2012
  • The steam generator tubes of nuclear power plants are pressure boundaries, and if tubes are leaked, the coolant with the radioactive materials was flowed out from the primary system to the secondary system and polluted the plant and the air. Recently most crack defects of tubes are stress corrosion cracks and these defects are located in expansion transition area, sludge pile-up region, and U-bend area. The most effective one of crack initiation factors in expansion transition area and U-bend area is the residual stress. According to the experiences of Korea standard nuclear plants(Optimized Power Reactor-1000), they had the stress corrosion cracks at the tube expansion transition area in early operating stage and especially lots of circumferential cracks were occurred. Therefore in this study, the distributions and conditions of residual stresses by tube expansion methods were compared and the dominant reason of a specific direction was examined.

Reliability-Based Service Life Estimation of Concrete in Marine Environment (신뢰성이론에 기반한 해양환경 콘크리트의 내구수명 평가)

  • Kim, Ki-Hyun;Cha, Soo-Won
    • Journal of the Korea Concrete Institute
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    • v.22 no.4
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    • pp.595-603
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    • 2010
  • Monte-Carlo simulation technique is often used in order to predict service life of concrete structure subjected to chloride penetration in marine environment based on probability theory. Monte-Carlo simulation method, however, the method gives different results every time that the simulation is run. On the other hand, moment method, which is frequently used in reliability analysis, needs negligible computational cost compared with simulation technique and gives a constant result for the same problem. Thus, in this study, moment method was applied to the calculation of corrosion-initiation probability. For this purpose, computer programs to calculate failure probabilities are developed using first-order second moment (FOSM) and second-order second moment (SOSM) methods, respectively. From the analysis examples with the developed programs, SOSM was found to give a more accurate result than FOSM does. The sensitivity analysis has shown that the factor affecting the corrosion-initiation probability the most was the cover depth, and the corrosion-initiation probability was influenced more by its coefficient of variation than its mean value.

Corrosion Fatigue Crack Propagation Behaviour of TMCP Steel Plate at Ballast Tank of Ship Structure under the Condition of Cathodic Overprotection (선체구조 Ballast Tank 고장력 TMCP강판의 과방식중 부식피로균열 전파거동)

  • Kim, Won-Beom
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.6
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    • pp.2465-2471
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    • 2012
  • For the steel structures those are used in harsh sea environments, corrosion fatigue is a challenging issue in connection with design life. In this research, in order to investigate the influence of cathodic overprotection on the corrosion fatigue crack propagation behavior, corrosion fatigue crack propagation test under the condition of -950mV vs SCE was conducted by using of high tensile TMCP steel plate and the relationships between da/dN-${\Delta}K$ were obtained. At this test, when ${\Delta}K$ is low, the crack propagation rates were accelerated compared to those of seawater condition, however, when ${\Delta}K$ is high, the crack propagation rates were lower than those of seawater condition. As the cause for the acceleration and deceleration of corrosion fatigue crack propagation rates under the condition of cathodic overprotection, the role of hydrogen and calcareous deposits are discussed.

A Study on the Evaluation of Material Degradation for High Temperature Sturctural Components by Using Grain Boundary Etching method (입계육식법에 의한 고온부재의 경년 열화도 평가에 관한 연구)

  • Yu, Hyo-Seon;Jeong, Se-Hui
    • Korean Journal of Materials Research
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    • v.6 no.3
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    • pp.253-263
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    • 1996
  • 고온.고압하에서 장시간 사용되는 고온부재용 구조물은 경년열화현상을 나타낸다 그러므로 구조물의 안정성 측면에서 재질열화의 정도를 정량적으로 평가하는 것이 중요하다. 그러나 실기 구조물에서 채취할 시험편의 크기와 수는 제한이 되기 때문에 새로운 비파괴적인 평가법이 요구되고 있다. 따라서 본 연구에서는 화력발전설비에 이용되는 탄소강과 페라이트강에 대한 열화도의 평가를 위해 입계부식법의 적용 가능성을 조사한다. 시험결과, 재질열화의 정도는 사용시간보다 사용온도에 더 큰 영향을 받았으며, Larson-Miller인자와 열화도([$\Delta$DBTT]SP)사이의 관계는 선형적이었으나, 강종에 따라 다른 기울기를 보였다. 반면, 연성-취성천이온도 ([$\Delta$DBTT]SP)와 격자절단비(Ni/No)와 관계는 강종에 무관하게 선형적인 비례관계를 나타내었다. 또한, [$\Delta$DBTT]SP와 Ni/No 의 관계로부터 입계부식법은 페라이트계 강뿐만아니라 탄소강에 대해서도 유용한 재질열화 평가 방법임을 알 수 있었다.

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The Effect of Heat Input on Grooving Corrosion Behavior in the Welds of Electric Resistance Welding Steel Pipe (ERW 강관 용접부의 홈부식거동에 미치는 입열량의 영향)

  • Lee, B.W.;Lee, J.S.;Park, H.S.
    • Journal of Power System Engineering
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    • v.11 no.3
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    • pp.41-46
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    • 2007
  • The microstructure and electrochemical analysis of welds of electric resistance welding(ERW) pipe were investigated. The direction of metal flow line in HAZ of ERW pipe shifted to the inner(or outer) surface of pipe by plastic deformation during welding. The lowest heat input welds of ERW pipe was showed crack by liquid penetrant testing. Accelerated corrosion test by constant current density of 20mA/$cm^{2}$ developed groove at the welds of ERW pipe and the measured grooving factors were about $1.2{\sim}1.5$. Corrosion potential of base metal obtained by cyclic polarization in artificial sea water(3.5wt.% NaCl solution) was 100mV higher than that of weld metal of ERW pipe.

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An Analytical Study on the Factors Influencing Crack Generation due to Reinforcement Corrosion (철근부식으로 인한 균열발생 영향인자에 대한 해석적 연구)

  • Nam, Min-Seok;Park, Dong-Cheon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.187-188
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    • 2023
  • In this study, the analysis of concrete cracks was conducted with a total of three variables: coating thickness, oxygen diffusion rate, and reinforced diameter of reinforced concrete structures. Cracks occurred after about 3, 4, and 6 years at the coating thickness of 30, 40, and 50mm when the coating thickness was used as a variable, and cracks occurred after about 4, 5, and 10 years at oxygen diffusivity of 2e-9, 2e-11, and 2e-12 (m2/s) when the oxygen diffusion rate was used as a variable. In the case of reinforcing bar diameters, cracks occurred after about 4, 3, and 2 years on the reinforcing bar diameters of D10, D19, and D25.

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A Study on the Aging Behavior of Ship Organic Coating by the Flow Induced Shear Stress (유동 전단응력에 의한 선박 유기도막의 열화거동 연구)

  • Park Hyun;Park Jin-Hwan;Ha Hyo-Min;Chun H.H.;Lee In-Won
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.12 no.1 s.24
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    • pp.9-14
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    • 2006
  • Analysis has been made of the anti-corrosive property of organic coating under the shear stress of the flow by means of AC impedance method. Marine anti-corrosive painted panels were placed in the water channel with varying flow rate, thereby experiencing varying flow shear stress on the surfaces. The velocities of the salt water were ranged from 1.48 to 5.2 m/s and the coating thickness of from $70{\mu}m\;to\;140{\mu}m$. For all coating thicknesses investigated, the poorer anti-corrosive property and the lower adhesion strength have been found for the higher shear stress. It has been found that the shear stress accelerates the aging of organic marine coatings.

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A Study on Corrosion Properties of Reinforced Concrete Structures in Subsurface Environment (지중 환경하에서의 철근콘크리트 구조물의 부식 특성 연구)

  • Kwon, Ki-jung;Jung, Haeryong;Park, Joo-Wan
    • The Journal of Engineering Geology
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    • v.26 no.1
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    • pp.79-85
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    • 2016
  • A concrete silo plays an important role in subsurface low- and intermediate-level waste facilities (LILW) by limiting the release of radionuclides from the silo geosphere. However, due to several physical and chemical processes the performance of the concrete structure decreases over time and consequently the concrete loses its effectiveness as a barrier against groundwater inflow and the release of radionuclides. Although a number of processes are responsible for degradation of the silo concrete, it is determined that the main cause is corrosion of the reinforcing steel. Therefore, the time it takes for the silo concrete to fail is calculated based on two factors: the initiation time of corrosion, defined as the time it takes for chloride ions to penetrate through the concrete cover, and the propagation time of corrosion. This paper aims to estimate the time taken for concrete to fail in a LILW disposal facility. Based on the United States Department of Energy (DOE) approach, which indicates that concrete fails completely once 50% of the volume of the reinforcing steel corrodes, the corrosion propagation time is calculated to be 640 years, which is the time it takes for corrosion to penetrate 0.640 cm into the reinforcing steel. In addition to the corrosion propagation time, a diffusion equation is used to calculate the initiation time of corrosion, yielding a time of 1284 years, which post-dates the closure time of the LILW disposal facility if we also consider the 640 years of corrosion propagation. The electrochemical conditions of the passive rebar surface were modified using an acceleration method. This is a useful approach because it can reduce the test time significantly by accelerating the transport of chlorides. Using instrumental analysis, the physicochemical properties of corrosion products were determined, thereby confirming that corrosion occurred, although we did not observe significant cracks in, or expansion of, the concrete. These results are consistent with those of Smartet al., 2006 who reported that corrosion products are easily compressed, meaning that cracks cannot be discerned by eye. Therefore, it is worth noting that rebar corrosion does not strongly influence the hydraulic conductivity of the concrete.

Influence of strain rate on the acoustic emission signal characteristics in corrosive environment (부식환경하에서 음향방출신호 특성에 미치는 변형률속도의 영향)

  • Yu, Hyo-Seon;Jeong, Se-Hui
    • Korean Journal of Materials Research
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    • v.5 no.1
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    • pp.12-21
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    • 1995
  • The study was performed to study the effects of strain rate on acoustics emission( AE) during bulging test in corrosive environmentsynthetic sea water. The strain rates used were in the range $4 \times 10^{-6}S^{-1}$ to $1 \times 10^{-4} \times S^{-1}$ and the parameters used to evaluate AE signal characteristics were AE hit and amplitude. It can be observed that the cumulative AE hit and average amplitude during fracture process increase highly at decreasing strain rates while the equivalent fracture strain and the crack length of circumferencial direction become decrease. The peak point of AE signal characteristic parameters approach to the first half of test. When the average amplitude per unit equivalent fracture strain was above 20dB, it was definitly observed stress corrosion cracking phenomena. Additional, we knew that the AE test had the possibility to evaluate SCC susceptibility with various strain rates.

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