• Title/Summary/Keyword: 복합 가공

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A Study on the CAE Analysis of Bed of Multi-Tasking Machine for Automotive Power Train Shafts (자동차 파워트레인 샤프트 가공용 8축 복합가공기 베드의 유한요소 해석에 관한 연구)

  • Cho, Jun-Hyun;Moon, Dong-Ju;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.1
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    • pp.9-14
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    • 2015
  • To build a high precision machine tool and increase its productivity, structural analysis needs to be carried out for vibration and stiffness of the machine tools before any detailed design. Therefore, in this paper, static and dynamic analysis is carried out to evaluate 8-axis multi tasking machining beds for automotive power train shafts; then, selection of an appropriate device is made for application to bed design. The results of structural and modal analysis confirmed the structural characteristics of the 8-axis multi tasking machine for automotive power train shaft beds: and the second shape bed is the safest is considered secure.

Development of the optimal Jig & fixture applied to ultra-precision saddle machining (복합가공기용 초정밀급 새들 가공을 위한 최적의 고정구 개발)

  • Kim, Byoung Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.3
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    • pp.89-95
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    • 2014
  • The increasing level of demand for multi-tasking machines requires a saddle with an ultra-precise machining accuracy level of $15{\mu}m$, as such a saddle is one of the main components of these machines. The manner of achieving ultra-precise machining accuracy mainly depends on the fixed forces. In this paper, we optimized the number of contact points and the contact positions to reduce the deformation of the saddle while it is machined. The performance levels of the proposed optimal jig and fixture are determined by measuring the flatness, parallelism and perpendicularity of a machined saddle. The machining accuracy is found to be lower than $15{\mu}m$ at all measured points.

Development of PET/co-PET Conjugated Yarn to Core-sheath type and Jet-Black fabric (PET/co-PET 심초형 복합소재 및 Jet-Black 심색제품개발)

  • Seo, Mal-Yong;Kang, Ji-Man;Lee, Jun-Hee;Kim, Book-Sung;Park, Jong-Hee
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2012.03a
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    • pp.91-91
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    • 2012
  • 본 연구에서는 아랍 중동지역 이슬람교 여성들이 착용하고 있는 베일이나 망토 형태의 전통의상(히잡(Hijab), 차도르(Chador), 아바야(Abaya) 등)에 사용되는 심색 제트블랙(Jet-Black) 소재를 개발하기 위하여, 고분자 조합에 의한 심초형 복합방사(POY 85/36) 및 열연신 복합가공사(ACY 135/72)를 개발, 심미적 심색성 및 세탁견뢰도가 우수한 Jet-Black 제품(L값 7.32)을 개발하였다.

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Development of optimal process planning for Exit Burr minimization in milling operation (절삭가공 시 Exit Burr의 최소화를 위한 최적 가공계획 알고리즘의 개발)

  • Kim Young-Jin;Kim Ji-Hwan;Jung Hee-Chul
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2006.05a
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    • pp.1596-1602
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    • 2006
  • 대부분의 금형 제작에 있어서 face milling은 가공물의 표면을 매끄럽게 하는 가장 중요한 마무리 공정이다. 이 마무리 단계에서 burr의 형성은 가히 탐탁지 않은 현상중의 하나가 된다. 또한, burr는 가공물의 정밀도를 감소시키고 작업자의 안전에 영향을 미치기 때문에 이를 제거하기 위해 후처리(deburring)과정을 야기 시키며, 불필요한 비용의 발생과 작업의 병목현상을 불러오게 된다. 따라서, burr의 생성 원리를 이해하고 burr의 발생을 최소화 할 수 있는 연구가 필요하게 된다. 이를 바탕으로 deburring의 비용을 줄일 수 있는 최적의 가공계획을 수립해야만 제품의 정밀도를 높일 수 있고, 작업 능률과 생산성을 향상시킬 수 있다. 본 논문에서는 지금까지의 연구보다 좀더 현실적으로 접근하기 위하여 피삭재의 형상이 line, arc, circle, spline 등의 여러 가지 형상으로 복합적으로 이루어진 복합형상에 대하여 burr의 발생을 연구하였고 이에 다중가공 경로까지 고려하여 burr의 형성을 예측할 수 있는 알고리즘을 수립하였다. 더 나아가 본 연구의 궁극적 목적인 burr를 최소로 발생시키는 가공경로를 설계할 수 있는 시스템을 개발하고자 한다

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The Extrusion Characteristics in Hor Extrusion of $SiC_p/6061 Al$ Composite ($SiC_p/6061 Al$ 복합재료의 압출가공에 있어서 압출특성)

  • Jo, Hyeong-Ho
    • Korean Journal of Materials Research
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    • v.4 no.8
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    • pp.945-951
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    • 1994
  • In order to elucidate the extrusion characteristics of $SiC_{p}$/6061 Al composite, defomation resistance, $K_{w}$ was determined using the empirical formula suggested by Watanabe et al, and also extrusion pressure was measured using the extrusion press with a capacity of 350 ton. The $K_{w}$ which are propotional to extrudability, was increased with increasing volume fraction of reinforcement, $SiC_{p}$, but decreased with increasing the particle size. The peaks of maximum extrusion pressure in curves of extrusion force vs ram stroke were changed sharply with decreasing the particle size. The elevated extrustion temperature resulted in the decreased $K_{w}$ and extrusion pressure, but caused the surface tearing of extrusion composite bars. The results showed that extrudability of the composite billets is depend on the extrusion conditions as well as the characteristics of reinforcement, $SiC_{p}$.

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A Convergence Effect on the Purchasing Behavior of Elementary School Mothers' Recognition of Processed Food Labeling Standards (초등학생 어머니의 가공식품 표시기준 인식이 구매행동에 미치는 융복합 효과)

  • Kang, Keoung-Shim;Lee, Se-Jeoung
    • Journal of Digital Convergence
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    • v.18 no.10
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    • pp.527-535
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    • 2020
  • The purpose of research is to examine mothers with elementary school children in Chungcheong and the convergence effect of recognition of food labeling standards on purchasing behavior. A two-step cluster analysis was performed for group classification according to the purchase behavior of processed foods and the collection was determined by Schwarz's BIC criteria. Three types were determined: "convenience pursuit," "large mart preference," and "high cost reverse purchase". The proportion of college graduates in 'large mart preference' was higher, the proportion of employment mothers in 'high cost reverse purchase' was higher, and the need for food labeling standards was higher in 'large mart preference'. 'Shelf life' was recognized as the most important item. 'Large market preference' scored higher in 'used materials' and 'food additives', 'nutrition labelling'. In order to improve the purchasing behavior of processed foods, above all else, it is necessary to develop customized educational media that can be easily applied to real life.

A study on the design optimization of the head stucture of 5-axis machining center using finite element analysis (유한요소해석을 이용한 5축 복합가공기 헤드 구조물의 최적 설계에 관한 연구)

  • Kim, Jae-Seon;Lee, Meong-Ho;Youn, Jae-Woong
    • Journal of the Korea Convergence Society
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    • v.12 no.9
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    • pp.161-168
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    • 2021
  • As the demand for high speed and high precision increases in the field of machine tool, interest in stiffness and vibration of machine tool is increasing. However, it takes a lot of time to develop a detailed design of machine tool based on experience, and it is difficult to design appropriately. Recently, structural optimization using FEM are increasingly used in machine tool design. But, it is difficult to optimize in consideration of the vibration state of the structure since optimization through stress distribution of a structure is mainly used, In this paper, Static structural analysis, mode analysis, and harmonic analysis using FEM were conducted to optimize the head structure that has the most influence on machining in a 5-axis machine tool. It is proposed a topology optimization analysis method that considers both static stiffness and dynamic stiffness using objective function design.

Comparison of Machining Defects by Cutting Condition in Hybird FRP Drilling (유리탄소섬유 하이브리드 복합재의 절삭 조건에 따른 가공 결함 비교)

  • Baek, Jong-Hyun;Kim, Su-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.9
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    • pp.12-20
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    • 2022
  • Delamination and burr defects are important problems in drilling fiber reinforced plastics. A method for measuring FRP drilling defects has been studied. Delamination and burr factors were defined as the relative length or area. Using these factors, the effects of tool shape and drilling conditions on delamination and burr were studied. In this study, the defects that occur when drilling a glass-carbon fiber hybrid composite were compared in terms of three factors. In the glass-carbon fiber hybrid composite, the effects of the feed rate and tool point angle on the delamination and burr factors were similar to those in previous studies. The diameter of the tool did not affect the defect factor. A circular burr was generated in a drill tool with a point angle of 184°, and a relatively small deburring factor was observed compared with a tool with a point angle of 140°.

Experimental Study on Shape Machining Characteristics of Composite Honeycomb Core (복합재 하니콤 코어의 형상가공 특성에 관한 실험적 연구)

  • Han, Seung-Woo;Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.4
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    • pp.28-35
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    • 2014
  • A composite honeycomb core is widely used for lightweight aircraft materials. However, the composite honeycomb core coupled with metal-cutting machining processes does not make a very good match. This paper describes an experimental study of the shape-machining characteristics of a composite honeycomb core, in which a five-axis gantry machine is used. The experimental conditions of the offset allowance, tooling condition and feed rate were applied. The shape machining characteristics of a flat surface, a vertical surface, and a concave surface are evaluated by comparing the machining shape and burr characteristics.