• Title/Summary/Keyword: 복합공정

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The Effect of $O_3$ Direct Injection on NO Conversion and Byproduct Formation (오존의 직접 분사가 NO 전환 및 부산물 생성에 미치는 영향)

  • 이용환;고경보;최유리;길영미;정재우;조무현;남궁원
    • Proceedings of the Korea Air Pollution Research Association Conference
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    • 2003.11a
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    • pp.143-144
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    • 2003
  • 최근 들어 플라즈마 촉매 복합공정을 이용하여 NOx를 제거시키기 위한 연구가 활발히 이루어지고 있다. 저온 플라즈마 공정중 하나인 DBD (Dielectric barrier discharge) 공정 내에서 NO는 NO$_2$로 매우 효과적으로 전환된다. 촉매공정의 경우 NO보다 NO$_2$가 주입되는 경우 NOx 제거 효율이 높고 촉매의 피독 현상도 줄어들게 된다. 따라서 DBD를 이용하여 NO의 전환율을 높일 수 있다면 플라즈마 촉매 복합공정의 NOx 제거 효율은 매우 높아진다. DBD 반응기 내에서 NO를 NO2로 전환시키는데 가장 중요한 역할을 하는 것 중 하나는 오존 (O$_3$)이다. (중략)

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Study on design of the composite torque link for a landing gear system of a helicopter (헬리콥터 착륙장치를 위한 복합재 토크링크의 설계에 대한 연구)

  • Kim, Jin-Bong;Um, Moon-Kwang;Lee, Sang-Yong;Kim, Tae-Uk;Shin, Jeong-Woo
    • Composites Research
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    • v.22 no.2
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    • pp.30-36
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    • 2009
  • In this paper, we propose the design method for the composite torque link of a landing gear for a helicopter. The composite torque link has to be light weighted and very stiff to keep the shock absorber in the landing gear of helicopter. The configuration and structural shape has to be designed in consideration of the RTM (Resin Transfer Molding) manufacturing process which is adopted to minimize the manufacturing cost. The mechanical properties are obtained through the coupon tests with the specimens made by the same manufacturing process for the composite structure. The optimal design process was performed through iterative modifications of the models which were verified by stress analysis using FEM. The composite torque link has lug-shaped parts and is very thick, so 3D Layered solid elements of ABAQUS were used to get the stress field including the stress components in thickness direction and non-linear static analysis using contact B.C. of rigid-deform condition was used to get the optimal design.

Recovery of Caustic Soda in Textile Mercerization by Combined Membrane Filtration (복합 막분리 공정에 의한 섬유가공 공정에서의 가성소다 회수)

  • Yang, Jeong-Mok;Park, Chul-Hwan;Cho, Jin-Ku;Kim, Sang-Yong
    • Journal of Korean Society of Environmental Engineers
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    • v.30 no.12
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    • pp.1273-1280
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    • 2008
  • This study sought to establish the optimum operating condition for the recovery of caustic (NaOH) solution from mercerization in textile process. As main factors, the silt density index (SDI) evaluation of ceramic membrane for the application of nanofiltration/reverse osmosis (NF/RO) membrane, the recovery yield measurement of caustic solution for the application of polymeric membrane, the optimum condition of chemical cleaning for the membrane regeneration, the optimum removal condition of total organic carbon (TOC), turbidity, color, and the permeate flux of ceramic membrane/polymeric membrane combined process were investigated. As results, ceramic ultrafiltration (UF) in the first step and nanofiltration (NF) in the second step were found to be suitable for the removal of total suspended solid (TSS), residual organics, turbidity including color, and the recovery of caustic solution from caustic wastewater stream in mercerization process. When only the ceramic UF membrane was used, the rejection efficiency of both of TSS and turbidity was more than 99.0%, and the color and TOC were rejected about 74.7% and 49.2%, respectively. Meanwhile, the combined membrane precess of UF and NF membranes showed even more efficient removal abilities and thus more than 99.9% of TSS and turbidity, 87.7% of color, and 78.2% of TOC were removed. In particular, 91.3% of NaOH was successfully recovered with 83.7% of total volume in the combined membrane process. With this regard, a clean caustic solution was obtained in a high purity, which can be reused for mercerization process, expecting to offer economical benefits.

Mechanical Properties for Processing Parameters of Thermoplastic Composite Using Automated Fiber Placement (자동 섬유 적층(AFP)을 활용한 열가소성 복합재의 공정 변수에 따른 기계적 물성 평가)

  • Sung, Jung-Won;Choe, Hyeon-Seok;Kwon, Bo-Seong;Oh, Se-Woon;Lee, Sang-Min;Nam, Young-Woo;Kweon, Jin-Hwe
    • Composites Research
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    • v.32 no.5
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    • pp.229-236
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    • 2019
  • In this study, the effects of the additional processing parameters on the mechanical properties of thermoplastic composites fabricated with automated fiber placement (AFP) were evaluated. Annealing and vacuum bag only processes were then performed on the manufactured thermoplastic composites, respectively. For verification, the crystallinity was measured by differential scanning calorimetry (DSC), confirming the variation of semi-crystalline thermoplastic composite according to the process conditions. The void content of thermoplastic composites was evaluated by matrix digestion method while microscopic examination confirmed the porosity distribution. The interlaminar shear strength test was conducted for three different process parameters (VBO, annealing, and no treatment). A comparison of the three tested strengths was made, revealing that the porosity value had larger effect on the mechanical properties of the thermoplastic composite compared to the degree of crystallinity. Additionally, when thermoplastic composite melted up, the pores were continuously removed under vacuum process; the removal of the pores resulted in an increase of the interlaminar shear strength.

Process Modeling System of a Combined Cycle Plant for Steady State Simulation with Model Based Approach (수학적 모델링 방법에 기초한 복합발전 공정의 정상상태 모사시스템 개발)

  • Kim, Shin Hyuk;Hwang, Lee Si;Joo, Yong Jin;Lee, Sang Uk;Shon, Byung Mo;Oh, Min
    • Korean Chemical Engineering Research
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    • v.53 no.5
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    • pp.545-552
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    • 2015
  • Process modeling and simulation is a powerful methodology to quantitatively predict the change of process variables when operating and design conditions are changed. In this study, considering drawbacks of currently used process simulator for combined cycle plants, we developed process modeling system equipped with an ease of use and flexibility for model development. For this purpose, the analysis of combined cycle processes was carried out and consequently, mathematical models and libraries were developed. Furthermore, in view of the fact that the level of the abstraction of process models depends on the purpose of simulation as well as the available data, simple and rigorous models were also developed for some important units. In use of reference combined plant, we executed process simulation using the developed modeling system and the comparison was made between the results of simulation and the reference data. Less than 1% marginal error was identified and we concluded that the modeling system can be applied for commercial combined cycle processes.

Development of Concentration Control System for Ni-W Alloy Plating Solution (니켈-텅스텐 합금 도금 공정액 농도 제어 시스템 개발)

  • Kong, Jung-Shik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.7
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    • pp.273-279
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    • 2016
  • This paper deals with a control system with a concentration sensor for Ni-W alloy plating solutions. The printed circuit board market has increased with the development of the electronics industry. Gold consumption has also increased dramatically. Various studies of composite plating solutions have been conducted because of the expense of gold. In comparison, the development of sensors capable of measuring a composite plating solution in real-time is still insufficient. Furthermore, there are few systems that can measure and control the concentration of the solution precisely. This study developed a sensor and system to control the concentration of composite plating solution accurately. The sensors were developed based on a spectrophotometric method and a feedback control method was applied in this system.

Reheating Process of Metal Matrix Composite for Thixoforming (Thixoforming을 위한 금속복합재료의 재가열 공정)

  • 안성수;강충길;조형호
    • Composites Research
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    • v.13 no.4
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    • pp.19-32
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    • 2000
  • The fabrication process of particulate metal matrix composites(PMMCs) with homogeneous distribution of reinforcement and reheating for thixoforming has been studied. Both of eletro-magnetic stirring and mechanical stirring were used to fabricate particulate metal matrix composites(PMMCs) for variation of particle size. The electrical and mechanical processing conditions for fabricating PMMCs are also suggested. For thixoforming of PMMCs, fabricated bi1lets are reheated by using the designed optimal coil with as function of length between PMMC billet and coil surface, and coil diameter and billet. The effect of reinforcement distribution according to variation of billet temperature were investigated with solid fraction theory with a function of matrix alloy and volume fraction of reinforcement.

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반도체 공정의 배기계통 및 진공펌프 실시간 상태진단기술 개발

  • Choe, Gyeong-Min;Song, Gyeong-Ho;Park, Sang-Hyeon;Gang, Min-Ho;Im, Seong-Gyu;Gang, Sang-U;Im, Jong-Yeon
    • Proceedings of the Korean Vacuum Society Conference
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    • 2015.08a
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    • pp.101.2-101.2
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    • 2015
  • 급속한 산업화로 인하여 에너지 부족 문제가 대두되고 있는 가운데 에너지 저감 기술의 개발이 요구되고 있다. 국내 반도체 공정의 배기계통에서 소비되는 에너지는 전체 공정에 소비되는 에너지중 상당량에 달하며 10%의 에너지 절감은 연간 1000억원 이상의 비용절감 효과를 기대할 수 있다. 반도체 공정 배기계통은 진공펌프의 특성, 챔버의 부피, 도관의 구조(직경, 길이, 형상), 진공재료의 기체방출 등 여러 가지 요소의 복합적인 영향으로 그 상태가 달라지므로 보다 효과적인 공정의 운용과 에너지 절감을 위해 반도체 공정의 복합 상태 진단기술 개발이 요구되고 있으며 그중 큰 비중을 차지하는 드라이펌프의 실시간 모니터링 기술의 개발이 시급하다. 본 연구에서는 반도체 공정의 복합 상태 진단기술 개발에 대한 기초 연구로서 반도체 공정 배기계통의 conductance 및 유량 변화에 대한 드라이펌프의 특성을 이론적 계산으로 얻어진 결과와 실험을 통하여 얻어진 결과를 비교, 분석하였다. 진공펌프의 기본 특성은 한국표준과학연구원에서 국제규격에 따라 도달진공도, 배기속도, 소비전력, gas load, 소음, 진동 등을 분석하였고, 나노종합기술원의 PECVD 장비(chamber A: amorphous silicon 및 loadlock chamber)에 챔버의 부피, 도관의 구조, 공정가스의 유량 등을 측정하여 simulation 하였으며, 실제 측정값은 LabVIEW 프로그래밍으로 자동화 된 MFC를 이용하여 실제 공정 상태를 모사하였다. 실험은 PECVD의 특성을 고려하여 질소분위기에서 CDG (Capacitance Diaphragm Gauge)를 사용하였다.

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Processing - Interlaminar Shear Strength Relationship of Carbon Fiber Composites Reinforced with Carbon Nanotubes (탄소나노튜브로 보강된 탄소섬유복합재의 제조공정과 층간전단강도)

  • Kim, Han-Sang
    • Composites Research
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    • v.24 no.5
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    • pp.34-38
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    • 2011
  • Carbon nanotubes (CNTs) have been widely investigated as reinforcements of CNT/polymer nanocomposites to enhance mechanical and electrical properties of polymer matrices since their discovery in the early 90's. Furthermore, the number of studies about incorporating CNTs into carbon fiber reinforced plastics (CFRP) to reinforce their polymer matrices is increasing recently. In this study, single-walled carbon nanotubes (SWNT) were dispersed in epoxy with 0.2 wt.% and 0.5 wt.%. Then, the SWNT/epoxy mixtures were processed to carbon fiber composites by a vacuum assisted resin transfer molding (VARTM) and a wet lay up method. The processed composite samples were tested for the interlaminar shear strength (ILSS). The relationship between the interlaminar shear strengths and processing, and the reinforcement mechanism of carbon nanotubes were investigated. CNT/epoxy nanocomposite specimens showed the increased tensile properties. However, the ILSS of carbon fiber composites was not enhanced by reinforcing the matrix with CNTs because of processing issues caused by increased viscosity of the matrix due to addition of CNTs particularly for a VARTM method.

Physical Property of Carbon Fiber Reinforced Thermoplastic Polymer based Composites by Repeating Processing of PP Composition (PP 복합 조성물의 반복 가공에 의한 열가소성 폴리머 탄소섬유 강화 복합재료의 물리적 특성 변화 연구)

  • Jin-Woo Lee;Jae-Young Lee;Seoung-Bo Shin;Jae-Hyung Park;Hyun-Ju Park;Kyung-Hun Oh;Jin-Hyuk Huh;Yun-Hae Kim;Ji-Eun Lee
    • Composites Research
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    • v.37 no.2
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    • pp.68-75
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    • 2024
  • Polypropylene (PP), a thermoplastic resin with excellent mechanical, thermal, chemical, and water resistance properties, has been attracting attention due to its economic efficiency and recyclability. However, repeated processing of thermoplastic resins can lead to property degradation, and the point at which quality degradation occurs varies depending on the processing conditions. In this study, we evaluated the performance changes of composite materials with repeated processing by blending PP resin with various additives and conducting extrusion and injection processes repeatedly. In addition, we evaluated the mechanical properties of composite materials to evaluate the effect of MFI value change during repeated processing on fiber impregnation in composite material processing.