• Title/Summary/Keyword: 변형형상예측

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금속 성형 공정의 준정적 변형 예측을 위한 외연적 시간 적분 유한 요소법의 적용성 연구

  • 유요한;양동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.192-197
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    • 1995
  • 소재의 손실을 최소한 줄이면서 원하는 형상의 제품을 가공하는 가장 기본적인 금속 가공 방법은 금형을 이용하는 금속 성형(metal forming)이다. 본 논문에서는 준정적 금속 성형 문제 해석 에대한 외연적 시간 적분 유한 요소법의 적용성을 평가 하기 위하여 변형모드가 복잡한 박판튜브 (thin-walled tube)의 좌굴문제를 해석하여 변형과정이 이론 및 실험결과와 비교적 잘 일치하는지 살펴보기로 한다. 또한 준정적 금속 성형 문제 해석에 외연적 시간 적분 유한 요소법을 사용할 때 계산 시간을 줄이기 위하여 많이 사용되는 가압속도 조절법(loading velocity control technique) 의 타당성을 평가하기 위하여 박판 튜브와 중실 실린더(solid cylinder)의 변형 속도에 따른 변형 모드의 변화를 비교 관찰하여 기하학적 형상에따른 가압속도 조절법의 적용 가능 여부를 분석하여 보겠다.

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A basic study on the prediction of local material behavior of composite bone plate for metaphyseal femur fractures (대퇴골 골 간단 부 골절치료용 복합재료 고정판의 국부적 거동 예측을 위한 기초 연구)

  • Yoo, Seong-Hwan;Son, Dae-Sung;Chang, Seung-Hwan
    • Composites Research
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    • v.24 no.3
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    • pp.6-11
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    • 2011
  • This paper presents an estimating method for local property changes and failure prediction of composite materials experiencing large shear deformation during draping process. The bone plate for the metaphyseal femur fracture was chosen to apply the presented method because it has complex geometry. The local property changes due to macro-/microscopic deformations of fabric composites during draping process were evaluated by various tests and the result was applied to predict static/fatigue behaviors of the bone plate. This paper was expected to present useful information on the design of composite structures with complex geometry and their performance evaluation.

A Static Fluid-Structure Interaction Analysis System Based on the Navier-Stokes Equations for the Prediction of Aerodynamic Characteristics of Aircraft (항공기 공력특성 예측을 위한 Navier-Stokes 방정식 기반의 정적 유체-구조 연계 해석 시스템)

  • Jung, Sun-Ki;Anh Duong, Hoang;Lee, Young-Min;Lee, Jin-Hee;Myong, Rho-Shin;Cho, Tae-Hwan
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.6
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    • pp.532-540
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    • 2008
  • Recently there are growing interests in calculating aerodynamic characteristics of aircraft configurations with structural deformation using the FSI(Fluid-Structure Interaction) system in which CFD(Computational Fluid Dynamics) and CSD(Computational Structure Dynamics) modules are coupled. In this paper the FSI system comprised of CAD, CFD, CSD, VSI(Volume Spline Interpolation) and grid deformation modules was constructed in order to investigate aerodynamic characteristics of the deformed shape. In the process VSI and grid generation modules are developed to combine CSD and CFD routines and to regenerate the aerodynamic grids for the deformed shape, respectively. For the CFD and CSD analysis, commercial programs FLUENT and NASTRAN were used. As a test model, DLR-F4 wing configuration was chosen and its aerodynamic characteristics were calculated by applying the static FSI system. It was shown that lift and drag coefficients of the wing at mach number 0.75 are reduced to 20.26% and 18.5%, respectively, owing to the structural deformation.

Shape Estimation for the Control of Composite Smart Sstructure Using Piezoceramics (복합재료 지능구조물의 제어를 위한 압전소자를 이용한 변형형상예측)

  • Ha, Seong-Gyu;Jo, Yeong-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1133-1145
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    • 1996
  • A method is proposed to predict the deformed shape of the structure subjected to the unknown external loads using the signal from the piezoceramic sensors. Such a shape estimation is based on the linear relationship between the deformation of structure and the signal from sensor, which is calculated using finite element method. The deformed shape is, then calculated using the linear matrix and the signals from the piezoceramic sensors attached to the structures. For the purpose, a structural analysis program is developed using a multi-layerd finite element of 8 nodes with 3 displacement and one voltage degrees of freedom at each node. The multiple layers with the different material properties can be layered within the element. The incompatible mode with the element is found to be crucial to catch the bending behavior accurately. The accuracy of the program is, then, verified by being compared with the experimental results performed by Crawley. The proposed shape estimation method is also verified for the different loads and sensor size. It is shown that the results of shape estimation method using the linear matrix well predicts the deflections compared with those of finite element method.

Finite Element Analysis of Tool Deformation in End-Mill Process (엔드밀 가공시 공구 변형에 관한 유한요소해석)

  • Jung Sung-Chan;Kim Kug Weon
    • Proceedings of the KAIS Fall Conference
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    • 2004.11a
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    • pp.90-92
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    • 2004
  • 본 연구에서는 절삭 가공시 공구가 받는 절삭력과 칩-공구 사이에서 발생하는 절삭 열에 의한 공구의 변형을 예측하였다. 3D CAD를 이용하여 공구를 모델링 하였으며 절삭력과 절삭 열을 하중조건으로 부여하여 유한요소해석을 수행하였다. 하중조건으로 사용한 절삭력과 절삭 열은 절삭이론을 이용한 절삭력 모델을 사용하여 예측하였으며 실험을 통해 모델의 타당성을 검증한 결과이다. 그러므로 본 연구는 어떠한 사전 실험도 없이 절삭조건과 재료 물성치 그리고 공구 형상만을 알면 이에 따른 절삭력성분 및 절삭열 등을 얻을 수 있고, 이를 이용하여 절삭 가공시 공구의 변형을 예측할 수 있다.

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A Numerical Study on Dynamic Characteristics of Counter-Rotating Rigid/Deformable Rolls in Press Contact (압착되어 회전하는 강체/변형 롤의 동적 특성에 관한 수치해석 연구)

  • Lee, Moon-Kyu;Lee, Sang-Hyuk;Hur, Nahm-Keon;Seo, Young-Jin;Kim, In-Cheol;Lee, Sung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.8
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    • pp.869-876
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    • 2011
  • It is important to analyze the dynamic behavior of counter-rotating rigid/deformable rolls in the roll-coating process, because the stability of the process is affected by the dynamic characteristics. In the present study, the effects of material property, angular velocity, and gap size on the contact pressure and contact shape of the deformable roll are numerically investigated. The behavior of two rolls with a negative gap was analyzed using the finite element method, and the material property of the deformable roll was applied with the Mooney-Rivlin coefficients of the hyper-elastic model. The contact shape is affected by the gap size, and the contact pressure mainly depends on the stiffness of the deformable roll and the gap size. To maintain a negative gap between two rolls, controls such as load and displacement controls must be used. The results indicate that displacement control can reduce the instability.

Prediction of Spring-in Deformation of Carbon Fiber Reinforced Composite by Thermal Residual Stress (복합재 성형후 열잔류응력에 의한 변형 연구)

  • Kim, Yong-Seung;Kim, Wie-Dae
    • Composites Research
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    • v.30 no.6
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    • pp.410-415
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    • 2017
  • This paper predicted deformation due to thermal residual stress in composites using finite element analysis. Temperature cycle, Model shape, Laminate angle, Stacking sequence, chemical shrinkage of resin, and thermal expansion are affect composite deformation. Compare the results of the analytical model with the actual model of the same shape. This paper suggests that the analytical results can be applied to actual Model.

Prediction of Spring-in of Curved Laminated Composite Structure (굴곡 형상 복합재 구조물의 스프링-인 예측)

  • Oh, Jae-Min;Kim, Wie-Dae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.1
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    • pp.1-7
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    • 2015
  • This paper predicts the spring-in effect of curved laminated composite structure for various stacking sequence using finite element analysis(ABAQUS). In composite manufacturing process, large temperature difference, different coefficient of thermal expansion and chemical shrinkage effect cause distortion of composite parts such as spring-in and warpage. Distortion of composite structure is important issue on quality of product, and it should be considered in manufacturing process. In finite element analysis, a CHILE(Cure Hardening Instantaneously Linear Elastic) model and chemical shrinkage effects are considered developing user subroutine in ABAQUS and some cases are simulated.

Prediction of Three-Dimensional Strip Profile for 6-High Mill in Thin-Strip Rolling (6 단 압연기의 극박 압연공정에서 3 차원 판 형상 예측)

  • Lee, Sang-Ho;Song, Gil-Ho;Lee, Sung-Jin;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.8
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    • pp.855-861
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    • 2011
  • We predict the rolled-strip profile for a 6-high mill using thin rolling theory and a numerical model. In the numerical model, we calculate the distributions of the contact pressures between the rolls and the rolling pressure between the strip and the work roll in the transverse direction using the geometric structure of the 6-high mill and the boundary conditions. We determine the distribution of the rolling pressure in the rolling direction via a thin-foil rolling model using Fleck's theory. We calculate the three-dimensional elastic deformation of the work roll using the pressures of the width and rolling directions. We then obtain the three-dimensional strip profile via the elastic deformation of the work roll during the rolling process. The profile is verified by a thin cold-rolling test and FE simulation.