• Title/Summary/Keyword: 밸브누설

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KSTAR 연료주입계 Piezoelectric Valve 및 제어기 개발

  • Song, Jae-In;Kim, Yeong-Ok;Kim, Gwang-Pyo;Chu, Yong;Park, Gap-Rae
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.08a
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    • pp.205-205
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    • 2012
  • Korea Superconducting Tokamak Advanced Research (KSTAR) 장치는 국내 유일의 초전도 자석을 이용한 핵융합 연구 장치로서 초고온의 플라즈마를 생성하여 차세대 에너지원인 핵융합 에너지를 획득하는 것을 목표로 두고 있다. 플라즈마를 생성부터 유지하기 위해서는 수소 동위원소를 토카막 내부로 공급해 주어야 하는데 이러한 수소동위원소를 "연료"라 부르며, 이 연료를 토카막 내부로 공급해 주는 시스템을 연료주입 시스템(Fueling System)이라고 한다. KSTAR에서는 토카막 내부로 고속의 연료 주입이 필요하고 정밀한 양의 연료를 공급하는 밸브를 사용하여야 하며, 이러한 밸브를 제어 할 수 있는 제어기를 필요로 한다. 위의 사항에 적합한 피에조 밸브(Piezoelectric Valve)는 2 msec 이내의 개폐시간과 500 Torr ${\ell}$/s 이상의 유량을 흘려줄 수 있는 피에조 밸브로 압전소자에 가해지는 전압(0~250 V)에 따라 변위의 양에 비례하여 연료가 진공용기 내로 유입된다. 압전소자의 변위는 최대 140 ${\mu}m$로 최적화되어 있어야 하며, 정전용량(Capacitance)는 30~40 nF이어야 한다. 또한 소자에 힘(Force)를 가해 최대 7 N으로 136 ${\mu}m$의 변위를 가진 소자를 사용해야 한다. 피에조 밸브의 특성으로는 아날로그 신호로 작동이 되어야 하며, 유량신호를 피드백하여 밸브의 구동 전압을 정밀하게 제어 되어야 한다. 피드백 제어를 위해 압력센서는 XCS-190 Series를 사용하여 낮은 유량에서도 민감하게 반응하도록 제작하였으며, 고전압이 유기 되었을 때 제어기를 보호하기 위한 정션박스를 설치하였다. 밸브 제어기는 피에조 밸브의 개방 속도를 높이기 위해 밸브 구동 전압을 순간적으로 높이는 POP 전압을 생성하는 기능과 유량 신호를 피드백해서 밸브 구동 전압을 정밀 제어 하는 기능을 가지고 있다. 제어장치는 아날로그 및 디지털 제어회로의 전원용 +15 V DC와 밸브 구동용 +250 V DC 출력용의 전원 공급 장치(Power supply unit), 펄스 및 트리거 신호를 생성하는 Master Programmer unit), Pop 전압과 피드백의 중요한 기능을 수행하는 Valve controller unit로 제작 되었다. 피에조 밸브와 제어기는 상호 작용하여 동작을 원활히 할 수 있도록 특성 실험을 진행하여야 하며, 진공상태에서 Lack의 유무를 확인하여야 한다. 현재 개발 제작된 밸브의 진공누설시험 및 특성실험을 진행하고 있으며, KSTAR 5차 캠페인에 적용할 계획이다.

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Numerical Study on the Sealing Safety of a Valve Packing in a LPG Cylinder (LPG 용기용 밸브패킹의 누설안전에 관한 수치적 연구)

  • Kim, Chung-Kyun;Kim, Tae-Hwan
    • Journal of the Korean Institute of Gas
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    • v.11 no.1 s.34
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    • pp.34-39
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    • 2007
  • In this paper, the FEM result has been presented for a sealing safety between a valve packing and a valve seat during a open and close operation in a LPG cylinder. The sealing operation of a LPG valve is completed when the valve packing in which is made by a nylon-66 polymer is to stop a LP gas flow, which flows out from the outlet of a brass pipe in a LPG cylinder. The contact sealing mechanism of the valve may be classified by a flat contact of an unused valve packing and a circular groove contact of an used valve packing in a current LPG valve. Based on the FEM and experimental investigations the sealing force, 4.9 MPa for a flat contact mode of the unused valve packing is a little high compared to that of the used valve packing, which shows a circular groove contact geometry against a valve seat. But these sealing pressures for two contact modes are very low compared to the ultimate strenath 83 MPa of the nylon-66 and this may be designed with a excess strength of the valve.

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The Optimization for Type "C" LLRT Requirements of Containment Vessel (격납용기 Type "C" 누설률시험 요건 최적화)

  • Jung, Nam-Du;Kim, Jae-Dong;Kim, In Chul
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.5 no.1
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    • pp.9-13
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    • 2009
  • The containment local leakage rate testing in nuclear power plants is performed in accordance with ANSI/ANS-56.8(1994) in Korea. Two methods, the make-up flow rate and the pressure decay, are used for LLRT. Though ANSI/ANS-56.8 does not define clearly the minimum test duration for the make-up flow rate method, it requires obtaining the data after reaching the stable condition. Thus the prerequisite stable condition for data acquisition and the test period for type "C" LLRT is differently applied to each NPPs. Therefore, this study presents a unified test criteria for data stabilization and test duration through experiments to improve the test reliability for type "C".

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Surface Roughness Effects of a Valve Stem on the Leakage Characteristics in LPG Automotive (LPG자동차에서 밸브스템 표면거칠기가 누유특성에 미치는 영향에 관한 연구)

  • Kim, Chung-Kyun;Lee, Il-Kwon
    • Journal of the Korean Institute of Gas
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    • v.11 no.4
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    • pp.1-6
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    • 2007
  • This paper provides the effects on the leakage characteristics of the surface roughness of a valve stem in LPG automotive. The valve stem seal is to stop an oil leakage through a sealing gap between a valve stem and a valve stem seal. The sealing performance of two components is related to a leak safety and a long life of a valve stem and a valve stem seal. The experimental results show that the optimal surface roughness of a valve stem is to recommend as $0.4{\sim}0.5{\mu}m$ in a centerline average roughness, Ra and a uniformly distributed profile of the roughness. Basically the smooth surface and uniform profiles of the roughness may reduce an oil leakage between a valve stem and a valve stem seal.

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A Study on the Fluid Leakage Evaluation for Power Plant Valve Using Acoustic Imaging Technique (음향 영상화기법을 이용한 발전용 밸브 유체누설평가 연구)

  • Lee, S G.;Lee, S.K.;Kim, D.W.
    • Journal of Power System Engineering
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    • v.15 no.1
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    • pp.18-23
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    • 2011
  • Image processing has provided powerful techniques to extract from the acoustic signals the desired information on evaluation for leakage existence, leakage rate, and searching for leakage location, etc. The imagery NDE data available can add additional and significant dimension in nondestructive evaluation(NDE) information and thus for exploiting in applications. To extract such information the use of advanced image processing techniques is much needed. In recent years, there has been much increased use of acoustic signal image processing techniques in acoustic NDE. This approach will increase the efficiency of inspection procedures and reduce inspection time. In this paper we are concerned only with This paper is concerned mainly with the use of advanced image processing techniques in valve leakage detection and advanced image restoration and enhancement methods, which attempt to evaluate promptly by a visualization method the acoustic sources while detecting the valve leakage.

Experimental Study of Operating Parameters for Pneumatic Control Valve in Abnormal Conditions (공기구동 제어밸브 비정상상태 운전변수에 관한 실험적 연구)

  • Kim, Yang-seok;Kim, Dae-woong;Lee, Byoung-oh;Jeoung, Rae-hyuk;Lee, Seung-ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.6
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    • pp.613-619
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    • 2016
  • A pneumatic control valve performs a major role in controlling the flow of a system or the level of a key tank in many power plants, and its performance should be guaranteed during the plant's lifetime. Its operation starts by supplying air to the pneumatic actuator or by exhausting the air from the actuator. To control the valve position, the amount of air supply or exhaust is adjusted by a control loop where various accessaries are equipped. In this paper, air leakage in the air supply line, changes in the valve packing force, and false adjustments of zero and the span of the positioner are simulated and analyzed using a 2-in pneumatic valve with a position control loop including an I/P converter and positioner, where the valve position is controlled within ${\pm}2%$ of the control pressure at 67% opening position.

Life and Performance Degradation Characteristics for Small-Sized Plug-In Type Pneumatic Manifold Valves (플러그인형 소형 공기압 매니폴드 밸브의 수명 및 성능열화특성에 관한 연구)

  • Kang, Bo-Sik;Lee, Choong-Sung;Kim, Hyoung-Eui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.11
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    • pp.1445-1451
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    • 2011
  • Pneumatic valves are widely used parts that have the ability to control the air supplied to automation systems. However, if failure occurs in a pneumatic valve, it may affect the entire system and could lead to huge losses, depending on the characteristics of the system at the time of failure. Because of this significant risk and the level of consumer demand for reliability, there has been much study on ensuring the reliability of products by predicting valve lifetime distributions and degradation characteristics. In this paper, in order to determine the main factors useful for predicting the lifetime of a pneumatic valve, the scale parameter and $B_{10}$ life time value of the widely used plug-in-type pneumatic manifold valves were measured using complete observational data on the valve lifetimes. And also the property of life distribution has been distribution-suitabilityreviewed by correlation coefficients, the degradation characteristics of valve has been presented by the result of analysis through dynamic response time test and leakage test.