• Title/Summary/Keyword: 배관작업

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Development of a Monitoring System for a Pipe Cleaning Robot with RS-485 (RS-485 통신을 이용한 배관청소 로봇의 모니터링 시스템 개발)

  • Kim, Min-wook;Lee, Hun-seok;Oh, Jin-seok
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.20 no.5
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    • pp.923-930
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    • 2016
  • Various pipes are used in the many industrial field such as water supply, drainage system and marine plants, so a maintenance of these pipes is essential. Especially, the maintenance of the piping in the industrial field, some professional staffs enter and clean the pipe. If the professional staffs can not enter and clean the pipe, the workers has to use the method of inserting a scraper connected to wire inside the pipe. However, this method demands huge budget and causes a number of problems such as traffic congestion. To solve these problems, pipe cleaning robot has been researching and developing. Many Pipe cleaning robots have a problem, that is impossible to confirm the operating condition of the robot in a real time. This paper suggest pipe cleaning robot with RS-485 which transmit operating and cleaning condition of robot and inner pipe filmed by camera, that user can check.

A Study on Pipe Spool considering Workspace based on Genetic Algorithm (유전 알고리즘 기반의 작업공간을 고려한 배관 스풀에 관한 연구)

  • Yu, Seong-Sang;Lee, Kyung-Ho;Lee, Jung-Min;Nam, Byeong-Wook;Kim, Hyun
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.1
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    • pp.77-83
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    • 2016
  • Pipe working is consist of design, making and installation. Pipe line is consist of spool pipes which are made in fabrication shop. And these spool pipes installation in shipyard. Spool pipes are designed based 2D Drawings(ISO Drawing), so spool pipes are not considered working area, that wake decreasing working efficiency and delay working time. In this paper, suggest make spool pipe design method using analysis working area about 3D CAD model and genetic algorithm.

Incidents Study in Pipelines (외국 배관손상 사례분석)

  • 김우식;김철만;홍성호
    • Journal of the Korean Society of Safety
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    • v.12 no.3
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    • pp.185-191
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    • 1997
  • 현재 우리나라에는 상당량의 천연가스 배관 및 송유관이 지하에 매설되어 있고 그 길이는 매년 큰 폭으로 증가하고 있다. 이러한 배관은 배관건설공사 및 공사후 유지, 보수 관리시 배관의 파괴와 관련된 여러가지 상황이 존재할 수 있다. 즉 외부에서 작용하는 다양한 요인이나 배관 내부요인에 의해 배관이 완전한 파단까지는 이르지 않더라도 손상을 받는 경우가 생긴다. 배관에 손상이 발생하였을 때 그 원인을 규명하고 처리방안을 마련하는 작업이 필요하다. 이러한 것들을 사전에 미리 예방하고 손상해석을 올바르게 하는데 필요한 것이 배관손상사례에 대한 데이터베이스이다.

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A Study on the Damage Evaluation of Polyethylene Pipe by Squeeze-off (스퀴즈오프에 따른 PE배관의 손상평가 연구)

  • Ho seong Seo;Hwa young Lee;Jae-hun Lee
    • Journal of the Korean Institute of Gas
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    • v.27 no.2
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    • pp.1-6
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    • 2023
  • PE piping, which has advantages in terms of construction convenience and economy, is widely used for underground burial in the domestic urban gas field. These PE pipes use squeeze-off in many sites to block gas flow during maintenance and repair work. Squeeze-off refers to a method of compressing a PE pipe to block fluid flow, and damage may occur due to the nature of construction in which the pipe is deformed by physical force. In order to prevent damage to PE pipes due to squeeze-off, the main points to be reflected in the squeeze-off operation procedures such as proper compression range, use pressure, and diameter were derived through damage assessment and confidential test according to the compression rate. The compression experiment for PE pipe damage assessment was conducted while changing the compression rate (20%~40%), the pressure of use (2.8 kPa, 25 kPa, 70 kPa), and the pipe diameters (63 mm, 90 mm, 110 mm). As a result of damage assessment according to the compression rate, damage occurred in pipes with compression rates of 45%(110mm) and 73%(63mm), which are for analyzing the effect of excessive compression. In addition, the leakage test was conducted using Ar(argon) during the squeeze-off, and as a result of the experiment, leakage occurred under the conditions of 70kPa and 110mm of pipe. As a result of this study, it was confirmed that squeeze-off for airtightness should be carried out in pipes within a range not exceeding 25 kPa and 90 mm pipes, and the appropriate compression rate to prevent damage to PE pipes is 30%.

Development of a Robot System for Repairing a Underground Pipe (지하매설 배관의 보수를 위한 로봇시스템 개발)

  • Yeo, Hee-Joo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.3
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    • pp.1270-1274
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    • 2012
  • The pipe laid underground more than three decades ago are already starting to reveal the problem like corrosion. There have been many studies to design robotic system for a cost-effective revival of old pipes. And the ability to inspect in the pipes, the ability to treat and repaint the pipes and the fault-tolerant robotic system are well known important factors for the robotic system. It's real hard part to manage the underground pipes for companies because it needs high technical and too much money. According to this reasons, in this paper, we had design an in-pipe robotic system having abilities to inspect outworn pipes, to treat and paint old pipes. This new robot system is pressing wall type robot, and it has a good carrying power for working.

Design and Implementation of Piping Spool Management Android Application using QR Code (QR Code를 활용한 배관 스풀관리용 안드로이드 어플리케이션 설계 및 구현)

  • Jeon, Sang-Moon;Kim, Kyoung-Su
    • Journal of Digital Contents Society
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    • v.13 no.4
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    • pp.609-616
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    • 2012
  • Plumbing of the plant project is an important discipline. Now workers on the construction site, carry hundreds of piping spool drawings and documents, record the Spool Stage data. Then, The data is input into the system or has been documented in the field office. Because of the work-flow, duplication work occurs. As a result, it is reducing the effectiveness of the Plumbing and causes schedule delays. Also, To manage the integration process, there is a problem, it takes a lot of time. Therefore, The study is conducted to design and implementation of piping spool management Android Application using QR Code. The Application will contribute to the management to the integration of piping work process.

Improvement of the Code Classification Structure in Piping Material Management for Petrochemical Plant Projects (석유화학 플랜트의 효율적 배관자재 관리를 위한 코드분류체계 개선)

  • Lee, Jong-Pill;Moon, Yoon-Jae;Lee, Jae-Heon
    • Plant Journal
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    • v.11 no.1
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    • pp.39-49
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    • 2015
  • The objective of this study is to improve the classification structure of commodity code for piping material management which is considered as the fundamental of commodity code and piping material management system. It enhances the efficiency of piping material management directly or indirectly affecting the engineering, procurement and construction in a petrochemical plant projects. To establish an improved code classification structure, this study identifies the problems of former code classification structure in details, as well as the characteristics of other domestic and global EPC company's code classification structures and presents the improved direction considering the recently mega-sized and specialized projects. Accordingly, to efficiently enhance piping material management, the improved code classification structures have been derived from defining suitable code classification structure for specific piping component, adding more standard attribute, expanding the number of code digits and classifying code hierarchy. The results of applying the improved classification structure of commodity code to on-going project have led to reduce the rate of rework from 4.98% to 2.48% for developing purchase description and also have saved working time for executing piping design by 3D modeling from 6 months by two persons to 4 months by a person which is decreased 67% consequently. In addition, the structures of pyramid code management have resulted to accumulation and analysis of the various piping data for other disciplines such as procurement and estimation team which require commodity code information through the company's material control system.

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A Development of Offshore plant Piping Process Monitoring System Based on 3D CAD Model (3D CAD 모델 기반 해양플랜트 배관 공정 모니터링 시스템 개발)

  • Kim, Hyun-Cheol;Lee, Gyu-Hong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.2
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    • pp.58-65
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    • 2020
  • 3D Models of offshore plant piping materials designed by 3D CAD systems are provided to the production processes in the form of 2D piping drawings and 2D piping installation drawings. In addition to the standard engineering information, the purchasing, procurement, manufacturing, installation, and inspection of raw materials are managed systematically in an integrated process control system. The existing integrated process management system can help reduce the processing time by managing the flow and progress of resources systematically, but it does not include 3D design model information. Hence, it is difficult to understand complicated pipe structures before installing the pipe. In addition, when design changes or immediate design modifications are required, it is difficult to find related data or exchange information quickly with each other. To solve this problem, an offshore plant-piping process-monitoring system was developed based on a 3D model. The 3D model-based piping monitoring system is based on Visual Studio 2017 C# and UNITY3D so that the piping-process work information can be linked to the 3D CAD model in real time. In addition, the 3D model could check the progress of the pipe installation process, such as block, size, and material, and the progress of functional inspection items, such as cleaning, hydraulic inspection, and pneumatic inspection.