• Title/Summary/Keyword: 방진고무

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Tearing Test for Automotive Vibroisolating Rubber and Formulation of Tearing Energy (자동차용 방진고무의 찢김시험 및 찢김에너지 정식화)

  • Moon, Hyung-Il;Kim, Heon Young;Kim, Min Gun;Kim, Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.12
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    • pp.1669-1674
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    • 2012
  • A commonly analytical estimation of fatigue life on rubber components is using fatigue life equation based on various fatigue test results. However, such method has very restricted applicability in actual designing processes because performing fatigue tests requires a lot of time and money. In addition, non-standard rubber materials and their randomness make it hard to make databases. In this paper, the other fatigue life estimation method using tearing energy was suggested. We performed static and dynamic tearing test about automotive vibration rubber materials and a finite element formulation using a virtual crack to calculate the tearing energy of rubber components with complicated shapes. To using the suggested method, fatigue life of an automotive motor mount has been estimated and verified the reliability of this method by using comparison between the estimated values and the actual fatigue life.

Dynamic Analysis of Gimbal Structure System Including Nonlinear Elastic Rubber Vibration Isolator with Shock Acceleration (비선형 탄성 방진 고무부에 충격 가속도를 받는 짐발 구조 시스템의 동적 해석)

  • Lee, Sang Eun;Lee, Tae Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.4
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    • pp.415-422
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    • 2016
  • When shock acceleration is applied to a mechanical system, it may cause malfunctioning and damage to the system. Hence, to prevent these problems when developing a gimbal structure system for observation reconnaissance, the MIL-STD-810G shock standard must be satisfied as a design specification. Rubber vibration isolators are generally assembled on the base of the system in order to reduce the shock transferred from the aircraft. It is difficult to analyze the transient behavior of the system accurately, because rubber has a nonlinear load-deformation curve. To treat the nonlinear characteristic of the rubber, bilinear approximation was introduced. Using this assumption, transient responses of the system under base shock acceleration were calculated by the finite element method. In addition, experiments with a true prototype were performed using the same conditions as the analytical model. Compared with experimental data, the proposed numerical method is useful for the transient analysis of gimbal structure systems, including rubber vibration isolators with nonlinear stiffness and damping.

Development of Isolators (Laminated Rubber Bearing) for the Seismic Isolation of LNG Storage Tanks (LNG 저장 탱크의 지진방지를 위한 면진베어링(LRB)의 개발)

  • 유춘화;김두훈;이동근;김남식;정우정
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1994.04a
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    • pp.116-121
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    • 1994
  • 지금까지 대형 구조물에 널리 사용되고 있는 Base Isolator는 특히, 지진하중에 대하여 상부 구조물의 지반분리(base isolation)을 이용한 지진제어를 목적으로 하기 때문에 Seismic Isolator라 한다. 일반적으로 면진베어링에는 LRB(Laminated Rubber Bearing) 방식과 R-FBI(resilient-friction base isolator) 방식으로 크게 나눌 수 있다. LRB 방식은 가장 널리 사용되는 면진베어링으로써 방진고무를 주된 재료로 하고 수직강성을 보강하기 위하여 steel plate를 조합하여 제작하며, 초기강성 및 에너지 소산능력을 증가시키기 위하여 단면중앙에 납(lead plug)를 삽입하기도 한다. R-FBI 방식은 방진고무 적층판 내부에 미끄럼판을 가지고 있으므로 LRB 방식에 비하여 더 큰 수평변위를 발생시킬 수 있다. 이번에 설계 제작한 면진베어링은 LNG 저장탱크의 Seismic Isolation을 목적으로 적용대상의 사양에 맞추어 설계 제작하고 성능평가 시험을 수행하여 LNG 저장탱크, 원자로, 대형 건축물등 지진으로부터 보호되어야 하는 대형구조물의 방진재로 적용할 수 있는가를 평가하고자 한다. 본 논문에서는 제작된 면진베어링의 설계를 검증하고 방진고무(HDR)재료의 물리적 특성시험, 축소모델에 의한 정적, 동적시험을 통하여 시험방법을 소개하고 이러한 시험결과를 기초로 하여 면진베어리의 성능을 평가하였으며, 면진베어링의 온도변화, 외부 수직하중의 변화등에 따른 특성변화와 LNG 저장탱크와 면진베어링의 체결방법에 따른 시험으로 체결방법을 검증하였으며, 대상물의 사양에 적합한가를 고찰하였다.

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Effects of Silica-Silane for CIIR Vibration Isolation Compound upon Increased Mechanical Properties (실리카-실란이 클로로부틸 방진고무 복합소재의 기계적 물성 증가에 미치는 영향)

  • Kim, Sung Min;Kim, Kwang-Jea
    • Polymer(Korea)
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    • v.39 no.1
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    • pp.107-113
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    • 2015
  • The effects of silica-silane in CIIR vibration isolation compound were investigated regarding mechanical and dynamic properties. Addition of silica-silane in the compound resulted in higher tear resistance strength and elongation at break than the control, which was increased by 13% and 14%, respectively. Other values such as tensile strength and hardness did not show significant changes. Viscoelastic property results supported that the improvement of tear resistance strength and elongation at break resulted from the formation of 3-dimensional network structure between silica and CIIR. The mechanism of the tear resistance strength and elongation at break improvement was discussed.

A Simple Finite Element Method to Determination of Deformed Shape and Load-Displacement Curve of Elastomers (방진고무 변형형상 및 하중-변위곡선 예측을 위한 단순 유한요소법)

  • Jeon, Man-Su;Mun, Ho-Geun;Kim, Seong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.2
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    • pp.217-222
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    • 1997
  • A simple finite element approach to predicting deformed shape and load-deflection curve of elastomers is presented in this paper. The method is based on several simplifications in deformation pattern and material behavior. The conventional updated Lagrangian approach is employed together with material data obtained by a simple tension test. The presented approach is verified through comparison of predicted results with experimental ones and applied successfully to shape design of various elastomers for shock, vibration and noise control. The advantage of the presented approach lies in easiness, simplicity and accuracy enough for engineering application.

Load-Displacement Relationship of Passive Vibration Units Composed with a Spring and Vibration-Proof Rubbers (스프링과 방진고무가 융합된 제진장치의 하중-변위 관계)

  • Mun, Ju-Hyun;Im, Chae-Rim;Wang, Hye-Rin;Yang, Keun-Hyeok
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.6
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    • pp.226-234
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    • 2021
  • The objective of this study is to establish the fundamental design data for axial load-displacement relationship under axial monotonic or cyclic responses of seismic damping·isolation (SDI) units developed for ceiling structures. The main parameters include the installation of a spring, the number of rubber layer, prestress stress of bolts for connector between the spring and rubbers, and loading type. Test results showed that SDI units with a spring in the core and higher prestress stress of bolts tended to be higher stiffness at the ascending branch and more ductile behavior at the descending branch. This trends more notable for the specimens under monotonic load rather than cyclic loads. Consequently, the energy dissipation of SDI unit can be optimally designed with the following conditions: installation of a spring within 3-layer rubbers and prestress applied to the bolts at 10% of their yielding strength . When compared with the experimental tension capacity of the developed SDI units, the predictions by JIS B 2704-1 and KDS 31 00 are conservative under monotonic loading but higher by approximately 10% under cyclic loading.