• Title/Summary/Keyword: 발포 온도

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Production of Foamed Glass by Induction Heating Method (인덕션 가열법을 이용한 발포유리제조)

  • Sun, Hongshuai;Yoo, In-Sang
    • Applied Chemistry for Engineering
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    • v.28 no.5
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    • pp.513-520
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    • 2017
  • The application possibility of an alternative new method with low energy consumption was studied for the eco-friendly fabrication of foamed glasses from waste glasses. As a result, fabricating temperature can be reduced under $300^{\circ}C$ without using various expensive inorganic oxidants. The foamed glass can be fabricated at a proper mixing ratio of the waste glass powder, water glass, little surfactant and bubble stabilizer by induction heating method. In the experimental range, the assured optimal condition is 4 min heating on the induction machine with a steel-container ($100mm{\times}100mm{\times}20mm$) and followed by evaporating and drying process for 11 min with 110 g of glass powder, 80 g of water glass, 3 g of surfactant and 0.2 g of bubble stabilizer. When the foamed glass was fabricated at the optimal condition, the density of the glass was $0.85g/cm^3$ and the heat conduction was $0.052W/h{\cdot}K$. In addition, the compressive strength of the glass was above $50kg/cm^2$.

Study on Reaction Behavior of Rigid Polyurethane Foam with Various Types and Contents of Gelling Catalysts (젤화 촉매의 종류 및 함량에 따른 경질 폴리우레탄 폼의 반응거동에 관한 연구)

  • Eom, Se Yeon;Lee, Hyeong Il;Lee, Kee Yoon
    • Polymer(Korea)
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    • v.39 no.2
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    • pp.210-218
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    • 2015
  • The reaction behavior of rigid polyurethane foams were studied on the effects of gelling catalysts of amine type, such as; dimethylcyclohexyl amine (DMCHA) and of potassium type, such as; potassium octoate (PO). Rigid polyurethane foams were provided with polymeric 4,4'-diphenylmethane diisocyanate, polyester polyol, silicone surfactant, blowing agent and a few gelling catalysts. As the contents of catalyst, DMCHA increased from 0 to 2.0 g, the reaction time decreased from ca. 330 to ca. 35 sec and due to the exothermic reaction, the maximum temperature increased from ca. 217 to ca. $234^{\circ}C$, respectively. As the contents of PO increased from 0 to 2.5 g, the reaction time decreased from ca. 79 to ca. 38 sec and the maximum temperature increased from ca. 182 to ca. $271^{\circ}C$, respectively. The kinetic parameters were calculated and the conversions were based on the temperature rising method of adiabatic process. As the content of DMCHA increased, the rate constant $k_0$ increased. But in the case of PO catalyst, $k_0$ did hardly depend upon its amount, and showed us similar reaction rate constants.

A Study on the Construction Performance of Curtain Wall Systems Using Fire-Resistant & Light-Weight Inorganic Composite Foam Board (내화성 경량 무기 발포보드를 이용한 커튼월 시스템의 시공성능에 관한 연구)

  • Koo, Young-Ah;Kim, Seong-Eun;Oh, Chang-Won
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.2
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    • pp.127-134
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    • 2014
  • This study had the goal of analyzing the economic feasibility and constructability of a fire resistant curtain wall system using Light-weight Inorganic Composite Foam Board(LI-CFB). LI-CFBs, new materials with excellent fire resistance are being developed for use as the back panel of curtain wall and their fire resistance has already been analyzed through actual tests in earlier studies. In this study, a mock-up test involving the installation of the fire resistant curtain wall system on an actual building was conducted, and the system was compared with a common curtain wall system. This system is applied in the same way as a common curtain wall system. But the cutting LI-CFBs, which are brought from a factory, are used in the system and attached on the frame (mullion and transom). Even though the system requires more working time than the existing system, the LI-CFBs back panels are easy to cut and do not produce dust. Also, the panels are able to be assured the quality by checking damaged parts easily. Besides having a high level of fire resistance, the system's economic feasibility and constructability meets or exceeds those of the existing system.

A Development of Defeat Prediction Model Using Machine Learning in Polyurethane Foaming Process for Automotive Seat (머신러닝을 활용한 자동차 시트용 폴리우레탄 발포공정의 불량 예측 모델 개발)

  • Choi, Nak-Hun;Oh, Jong-Seok;Ahn, Jong-Rok;Kim, Key-Sun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.6
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    • pp.36-42
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    • 2021
  • With recent developments in the Fourth Industrial Revolution, the manufacturing industry has changed rapidly. Through key aspects of Fourth Industrial Revolution super-connections and super-intelligence, machine learning will be able to make fault predictions during the foam-making process. Polyol and isocyanate are components in polyurethane foam. There has been a lot of research that could affect the characteristics of the products, depending on the specific mixture ratio and temperature. Based on these characteristics, this study collects data from each factor during the foam-making process and applies them to machine learning in order to predict faults. The algorithms used in machine learning are the decision tree, kNN, and an ensemble algorithm, and these algorithms learn from 5,147 cases. Based on 1,000 pieces of data for validation, the learning results show up to 98.5% accuracy using the ensemble algorithm. Therefore, the results confirm the faults of currently produced parts by collecting real-time data from each factor during the foam-making process. Furthermore, control of each of the factors may improve the fault rate.

Effects of Diffusibility of Bubbling Tablet Herbicide Formulations for Paddy Rice (수도용 발포성정제 제초제의 확산성에 미치는 영향)

  • Kim, Man-Ho;Ryang, Kwang-Rok;Lee, Chang-Hyeuk;Shim, Jae-Weon;Kim, Kyung-Hyun;Yoon, Cheol-Su;You, Yong-Man;Pyon, Jong-Yeong
    • The Korean Journal of Pesticide Science
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    • v.9 no.4
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    • pp.401-410
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    • 2005
  • A series of studies involving formulation processes, bubbling activity test, diffusibility test and biological efficacy test was undertaken to develop Jumbo herbicide formulations in paddy rice field. Gas evolution speed from the tablets prepared by different organic acids was in the order of oxalic acid, malonic acid, citric acid, and tartaric acid. The total volume of evolved gas from the tablet and diffusibility of the active ingredient in the submerged water were increased with increase of water temperature; the volume from 1 g of tablet at 10, 15, 25 and $30^{\circ}C$ for 5 minutes after immersion into water was 20, 25, 28, 45, 57 mL, respectively. The concentration of halosulfuron-methyl and pyriminobac-methyl in submerged water at 5, 15, 20 and $30^{\circ}C$ at the 2.4 m distance from the applied spot of the tablet was 20, 48, 85, and 97% of the concentration of treated spot, respectively. The evolved gas volume from the tablets was not affected by pH of submerged water. The concentration of halosulfuron-methyl in different sizes of submerged water within 24 hours after treatment of the tablet was maintained 0.16 ppm, which is ideal concentration at standard dosage regardless of the submerged water area. The concentration of pyriminobac-methyl was also uniformly dispersed in the water within 24 hours after applying it into the submerged water. The wind velocity of 5 m $sec^{-1}$ on concentration distribution of halosulfuron-methyl and pyriminobac-methyl in the submerged water 24 hours after treatment was not influenced; an equal concentration in the up the wind and down the wind from the applied spot was maintained. Spot treatments of one tablet formulations(5 g) including 4 times higher dosage at 4 different spots resulted in even concentration distribution of active ingredient in the water 24 hours after applying it into the submerged water.

A study on the properties of artificial aggregates containing bottom ash from the power plant and waste catalyst slag (화력발전소 바닥재와 폐촉매 슬래그로 제조된 인공골재의 특성 연구)

  • Jo, Si-Nae;Kang, Seung-Gu
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.22 no.4
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    • pp.200-206
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    • 2012
  • The artificial aggregate composing of coal bottom ash and waste catalyst slag (7 : 3, wt%) were fabricated using direct sintering method and, the bloating properties of aggregates were investigated as a function of raw material particle size and sintering temperature. Most of the artificial aggregates sintered at over $1150^{\circ}C$ showed the bloating phenomenon regardless of particle size of the raw materials. Consequently, the specific gravity of the aggregates was drastically decreased to below 1.4. The aggregates containing waste catalyst slag of $90{\mu}m$ under among the W-series specimens, however, did not show the noticeable bloating phenomenon. For the aggregates sintered at lower temperature as $1050{\sim}1150^{\circ}C$, the specific gravity increased with particle size of raw materials. Also, the water absorption of all aggregates decreased with the sintering temperature. The aggregates fabricated in this study met the lightweight aggregate standard showing the specific gravity 1.7~1.4 and water absorption 8~19 % and, therefore, can be applicable for the various fields.

Synthesis of Melamine Phosphate-Polyurethane Composite Foam Blown by Water and Characterization of Its Thermal Properties (H2O로 발포된 멜라민포스페이트-폴리우레탄폼 복합체 합성과 열적 특성 분석)

  • Park, Kyeong-Kyu;Lee, Sang-Ho
    • Polymer(Korea)
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    • v.38 no.4
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    • pp.441-448
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    • 2014
  • Polyurethane/melamine phosphate composite foam (MP-PUF) was prepared from poly(adipate)diol/melamine phosphate composite (f=2), polyether-polyol (f=4.6), and PMDI (f=2.5). The thermal properties of MP-PUF such as morphology, closed-cell content, thermal conductivity, and thermal stabilities were characterized. Water was used as a blowing agent, and the composition of melamine phosphate (MP) was maintained at $1.43{\pm}0.3wt%$ of MP-PUF. As the content of water increased, the thermal conductivity of pure polyurethane foam (PUF) decreased, whereas the thermal conductivity of MP-PUF increased. The thermal stabilities of the PUF and the MP-PUF were maximized at 5 php $H_2O$, and then decreased at the higher $H_2O$ contents. The thermal stabilities of MP-PUF were greatly enhanced due to the synergetic effect of MP and urea, which was generated during the blowing process. The temperature of 50% residual mass of MP-PUF increased to $370{\sim}450^{\circ}C$ and the temperature of 30% residual mass exceeded over $700^{\circ}C$. Compared to the PUF, the temperature of 50% residual mass and 30% residual mass were higher than 25 and $70^{\circ}C$, respectively.

Evaluation of Physical Properties and Long-term Stability of Expansion Materials for Emergency Repair by Temperature (긴급복구용 팽창재료의 온도에 따른 물리적 특성 및 장기 안전성 평가)

  • Park, Jeongjun;Kim, Kisung;Kang, Hyounhoi;Kim, Ju-Ho;Hong, Gigwon
    • Journal of the Society of Disaster Information
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    • v.14 no.1
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    • pp.79-88
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    • 2018
  • In this study, the changes of the expansion and strength according to the temperature of the emergency repairing expansion material were examined by cup foaming test and uniaxial compressive strength test, and the accelerated compression creep test was carried out to confirm the long term stability. Ramp & Hold test and accelerated compressive creep test were performed to evaluate the creep performance. The short - term creep test was used to determine the initial creep strain of the expanding material. The isothermal method using time - To evaluate the long - term compressive creep performance.

노출되어 있는 급수탱크는 우레탄을 발포하거나 지붕을 설치해주면 안정적

  • 이현덕
    • KOREAN POULTRY JOURNAL
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    • v.34 no.7 s.393
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    • pp.75-79
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    • 2002
  • 우리나라의 기후는 분명 변하고 있다. 이미 6월초 부터 실제적으로 혹서기를 맞이한 현재, 우리가 살고있는 이 땅에 봄과 가을은 점점 그 기간이 짧아지고 있다. 불과 몇 년전만 해도 육계 사육에 있어서 가장 혹독한 기간($2\~5$월)을 보내고 나서 적어도 한 파스는 더위 스트레스에 시달리지 않고 사육하여 출하 할 수 있었다. 혹서기에 내 육계농장이 위치한 지역의 온도와 습도, 바람의 방향 등 환경요인을 이해하고 이에 적극적으로 대처해야만 우수한 육계 사육 성적을 확보할 수 있는 바, 본고에서는 우리 육계 사양가들께서 열정과 관심을 갖고 있다면 극복할 수 있는 고온 스트레스 예방 대책에 초점을 맞추고자 한다.

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A Study on the Characteristic Analysis and Manufacture of Electrostatic Dissipation PU Foaming Film (정전방전 PU 발포필름의 제조와 특성분석)

  • Kim, Seung-Jin;Park, Jun-Hyeong;Choi, La-Hee;Park, Mi-Ra;Ma, Hye-Young;Kwon, Oh-Kyung
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2011.03a
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    • pp.58-58
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    • 2011
  • CNT 나노기술을 응용한 IT산업용 적층간지용 ESD(정전방전, Electrostatic Dissipation)PU 발포필름의 제조 가공기술 및 상품화 개발은 전자제품 패키지에 요구되는 쿠션성과 정전방전 기능을 갖는 폴리우레탄 발포 필름의 제조기술을 확립함으로써 가능 할 수 있다. 특히 IT산업용 필름제품이 개발되면 ESD 성능을 발휘하게 됨으로서 정전기 쇼크에 의한 각종 전자제품의 오작동이나 파손 방지가 가능하게 되어 포장재, 자동차, 전자제품의 하우징 등으로 사용될 수 있게 된다. 현재까지 ESD 기능을 부여하기 위해서 사용되는 충전재로는 금속섬유, 금속플레이크, 탄소섬유, 카본블랙 등이 있으며, 최근 탄소나노튜브를 응용한 연구가 많이 진행되고 있는데 탄소나노튜브는 직경이 수십nm, 종횡비 1000이상의 나노섬유형태로 서 전기전도성이 구리수준으로 알려져 있고 소량을 충전할 시 기계적 특성도 오히려 증대하는 장점을 가지고 있으며 전기적 특성으로는 상대적으로 낮은 나노튜브 함량에서는 ESD를 들 수 있고 높은 함량에서는 전자파 차폐성까지 기대되고 있다. 본 연구에서는 우수한 인장강도, 기계적 강도, 열적 안정성, 내약품성을 가지면서 습식 또는 용융공정을 통해 용이하게 시트, 필름, 코팅제를 제조할 수 있는 방수, 투습방수성을 가지는 유연재료인 폴리우레탄(PU) 1액형 PU에 MWNT 함량이 3wt%인 IPA/MWNT 분산용액을 PU 함량 대비 20, 30, 40파트로 함유시켜 $120^{\circ}C$에서 2분 건조시켜 제조한 그라운드 필름에 2액형 PU와 IPA/MWNT 분산용액에 발포제를 첨가하여 발포온도 140, 150, $160^{\circ}C$에서 5분간 건조시켜 시료 필름을 제조하였다. 제조된 필름의 전기전도성 측정은 부피저항과, 표면저항을 각각 측정하여 확인하였으며, 필름의 마찰 대전압은 E.S.T-7 마찰 대전압 시험기를 이용하여 표면 마찰 대전압과 반감기를 측정하여 확인하고, 필름의 물리적 특성은 인장시험기를 이용하여 breaking stress, breaking strain을 구하였다. 필름의 표면 특성은 영상 현미경 시스템을 사용하여 ${\times}1000$ 배율로 측정하여 분산특성과의 연관성을 확인하였다.

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